Sr. Lead Process Engineer

XNRGY Climate Systems•Mesa, AZ

7d•Onsite

About The Position

XNRGY Climate Systems is seeking a qualified and experienced on-site Sr. Lead Process Engineer to join their team. This position will oversee continuous improvement and sustainment of manufacturing processes to maximize efficiency and ensure proper quality. The role focuses on hands-on manufacturing engineering activities within a production environment and supports both ongoing operations and new product launches.

Requirements

Bachelor’s degree or higher in Electronic Engineering, Electrical Engineering, Industrial Engineering, or a closely related engineering discipline, or the foreign equivalent thereof.
60 months of progressive work experience in manufacturing engineering or process engineering roles.
Developing and improving manufacturing and assembly processes in a production environment.
Performing line balancing, cycle-time analysis, and labor optimization.
Creating and sustaining manufacturing work instructions and process documentation, including within Manufacturing Execution Systems (MES).
Designing, specifying, and supporting tooling, fixtures, and assembly aids for production operations.
Developing manufacturing layouts and process flow designs using CAD-based tools.
Conducting manufacturing risk analysis, including Process Failure Mode and Effects Analysis (PFMEA), to support process design, validation, and ongoing production activities.
Implementing error-proofing (poka-yoke) solutions to reduce defects and process variation.
Supporting New Product Introduction (NPI) activities from a manufacturing process perspective.

Responsibilities

Leading the design, optimization, and sustainment of manufacturing and assembly processes to improve product quality, efficiency, and scalability.
Analyzing manufacturing and production processes to identify inefficiencies and implement continuous improvement initiatives.
Providing technical guidance and functional leadership to engineers and production personnel, including oversight of work activities performed by technicians and other industrial engineers supporting manufacturing process improvement and production operations.
Developing, maintaining, and sustaining manufacturing work instructions and process documentation, including within Manufacturing Execution Systems (MES), to support production operations and quality requirements.
Performing line balancing, cycle-time analysis, and labor optimization to support takt time and production volume targets.
Designing, specifying, and supporting tooling, fixtures, assembly aids, and manufacturing equipment for manual and semi-automated production processes.
Supporting New Product Introduction (NPI) activities, including pilot builds, process validation, tooling readiness, and transition to full production.
Conducting manufacturing risk analysis, including Process Failure Mode and Effects Analysis (PFMEA), and supporting implementation of process risk-mitigation actions throughout production and new product introduction activities.
Implementing error-proofing (poka-yoke) and process risk mitigation solutions to reduce defects, variation, and rework.
Collaborating closely with operations, engineering, quality, and supply chain teams to resolve manufacturing issues and support ongoing production operations.
Coordinating with external vendors and suppliers to support equipment design, process optimization, and capacity improvements.
Developing manufacturing layouts and process flow designs using CAD-based tools to support efficient factory layout and material flow.
Supervising the work of a multi-disciplinary team of engineering and technical personnel, including engineers, engineering technicians, and maintenance staff, supporting manufacturing processes, equipment, and production operations.