Sr Engineering Aseptic Process Manager

Refresco•Tempe, AZ

4d•Hybrid

About The Position

Reporting to the Director of Engineering, the Aseptic Process Engineering leads process engineering standards, and field execution across Refresco's North America manufacturing network. This role requires a deep understanding of Hot Fill, Cold Fill, and most importantly Aseptic/UHT processing unit operations, dairy manufacturing technologies, and packaging systems, along with hands-on experience in both design and start-up/operations. The Aseptic Process Engineering provides technical leadership and day-to-day directions to technicians, and serves as the subject matter expert for aseptic/UHT processing, thermal processes, equipment reliability, and maintenance program for the Aseptic lines.

Requirements

Deep understanding of Aseptic processing unit operations, dairy manufacturing technologies, and CIP/SIP systems.
Proficient in 2D and 3D CAD software (AutoCAD and Plant 3D preferred), MS Office, and scanning/point cloud technology for site assessment and design integration.
Ability to develop conceptual process designs and capital cost estimates; determine equipment sizing, spacing, and utility requirements.
Ability to perform engineering calculations for OEE, accumulation analysis, V-Curve generation, line staffing, and material flows.
Knowledge of HACCP, GMP, and SOP principles, chemical handling, and sanitation procedures.
Ability to perform basic mechanical maintenance, adjustments, and troubleshooting on processing equipment.
Understanding of root cause analysis for contamination, quality, or equipment reliability issues.
Capacity to understand people and business issues affecting the organization and how the business creates profit and value; ability to assess training and development needs.

Nice To Haves

Prior supervisory or team-lead experience preferred.
Preferable to have experience with filling, sealing, and packaging equipment used in aseptic production.
Understanding of PLC and logic controls for manufacturing equipment preferred.

Responsibilities

Lead, mentor, and provide technical direction to technicians, including performance guidance.
Serve as the subject matter expert in UHT/aseptic processing, covering thermal processes, product quality, and equipment reliability.
Design and map out piping systems for utilities, process lines, and CIP (Clean-in-Place)/SIP (Sterilize-in-Place) systems, ensuring proper routing, sizing, and efficiency.
Create, manage, and maintain P&ID drawings and engineering documentation, including plant, packaging, and process layouts, equipment specifications, and standards.
Assist in selecting appropriate pumps, valves, and process equipment to optimize system performance and reliability.
Provide hands-on troubleshooting and technical support to engineering, maintenance, and operations teams, including machine start-ups, cold starts, size/product changeovers, and cleaning/sterilization processes.
Support installation, startup, and commissioning activities, coordinating with contractors, vendors, and internal teams to ensure accurate execution of designs; provide guidance to contractors and obtain necessary permits.
Provide technical guidance to OEMs (Original Equipment Manufacturers) and contractors, ensuring compliance with project specifications and company standards; review vendor drawings, specifications, and submittents.
Collaborate with engineering and operations teams to enhance production line efficiency, minimize bottlenecks, and reduce downtime.
Partner with plant vendors to source or recreate critical equipment components, ensuring quality specifications are met and documented.
Support preventive maintenance programs, lubrication schedules, and coordinate with plant/stores personnel on spare parts requirements.
Provide technical expertise during client meetings, presentations, and project discussions to ensure alignment with expectations.
Identify and lead process improvement and efficiency initiatives that align with business growth strategies.
Ensure all repairs, installations, and maintenance activities are properly documented, permitted, and communicated to relevant stakeholders through to satisfactory resolution.
Maintain a clean and safe work environment, ensuring safety guarding and protocols are properly in place following maintenance, repairs, or installations.
Perform additional duties as assigned, within the scope of training and capability.

Benefits

Medical/Dental/Vision Insurance
Health Savings Accounts and Flexible Spending Accounts
Life and AD&D Insurance, critical illness, hospital indemnity, and accident insurance
Short-term disability and long-term disability
Pet Insurance
Legal Benefits
401(k) Savings Plan with Company Match
12 Paid Holidays
Vacation Days and Paid Sick Time Off Days
Well-being Benefit
Discount and Total Reward Programs