Sr. Electrical Manufacturing Engineer

BiVACOR Inc•Huntington Beach, CA

20d•$120,000 - $15,500

About The Position

At BiVACOR, we're developing the world's most advanced total artificial heart, a technology capable of saving millions of lives around the world. We're a team united by purpose, working on something truly unprecedented. Every process you validate, every fixture you design, and every challenge you overcome plays a direct role in giving patients another shot at life. If that's the kind of work that gets you out of bed in the morning, we think you belong here. About the Role This is a high-impact technical leadership role in an FDA-regulated, Class III medical device environment, specializing in PCBA, cable and harness manufacturing, controller assembly, and battery systems. As BiVACOR's subject matter expert for electrical workmanship and manufacturing quality, you will set technical direction, lead cross-functional teams, and help bring the world's first Total Artificial Heart to patients.

Requirements

BS in Electrical, Mechanical, Biomedical, or Manufacturing Engineering — MS desirable
Medical device or other highly regulated industry manufacturing experience (Class II or III device experience preferred)
8+ years of engineering experience with a strong focus on electrical manufacturing including PCBA assembly, cable and harness manufacturing, and electronic sub-system build
IPC-A-610 CIS or CIT certification at Class 3 level (Required) — IPC-A-620 Class 3 certification strongly preferred
Deep expertise in electrical process characterization, pFMEAs, IQ/OQ/PQ/PPQ, and TMVs — with a track record of owning validation programs end-to-end
Comprehensive knowledge of ISO 13485 and FDA QSR (21 CFR Part 820) with experience supporting regulatory submissions and audits
In-depth knowledge of IPC-610, IPC-620, IPC-A-600, J-STD-001, and WHMA-A-620 standards
Advanced problem-solving skills with structured methodology — Six Sigma Black Belt strongly preferred: PMP certification an advantage
Demonstrated supplier development and management experience for electronic components and assemblies

Responsibilities

Lead the design, development, and strategic improvement of electrical manufacturing processes including PCBA, cable and harness assembly, controller assembly, and battery pack build
Own and lead process validations (IQ, OQ, PQ, PPQ) for all electrical manufacturing processes ensuring full FDA, ISO 13485, GMP, and IPC 610/620 Class 3 compliance
Champion Lean and Six Sigma methodologies, driving measurable reductions in defects, cycle time, and rework across electrical assembly operations
Lead NC/CAPA investigations for electrical assemblies, applying Six Sigma and fault tree analysis to drive root cause resolution and eliminate systemic issues
Lead the qualification and development of suppliers for electrical components, PCBAs, cable and harness assemblies, batteries, and electronic sub-assemblies
Conduct supplier audits and performance reviews, driving continuous improvement across the supply base
Establish and maintain comprehensive electrical manufacturing documentation including BOMs, work instructions, solder/crimp process specifications, and test procedures
Lead cross-functional collaboration with Electrical R&D, Quality, Supply Chain, and Regulatory teams as the senior manufacturing engineering voice for all electrical assemblies
Mentor and develop Manufacturing Engineers at junior levels (I–III), providing technical guidance, coaching, and structured feedback
Lead and manage complex, cross-functional manufacturing engineering projects from initiation through completion