Sr. Automation/Controls Engineer

CoorsTek•Milford, NH

23h

About The Position

The Sr. Automation/Controls Engineer serves as a senior technical expert in industrial automation and controls, executing the function’s manufacturing and engineering strategy. The role defines, implements, and supports automation and controls systems across manufacturing operations, with the goal of improving manufacturing capability, yield, productivity, reliability, safety, and equipment effectiveness. The engineer provides hands-on support for automated manufacturing equipment, leads complex troubleshooting and root-cause analysis, develops controls standards and specifications, and oversees equipment installation, programming, integration, commissioning, and technology transfers. The position also supports automation architectures and manufacturing data connectivity that can be maintained and deployed across multiple sites. The role works with internal cross-functional teams and external suppliers, machine builders, and system integrators, and prepares technical analyses, project updates, recommendations, and presentations for engineering, plant, and executive leadership.

Requirements

Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechanical Engineering, or a related engineering discipline.
At least 5 years of controls, automation, or manufacturing engineering experience, with significant hands-on responsibility for industrial automation systems.
Demonstrated experience designing, programming, commissioning, troubleshooting, and improving PLC/HMI-based manufacturing equipment.
Strong experience with Rockwell Automation platforms, including Studio 5000/ControlLogix and FactoryTalk, or equivalent industrial control platforms.
Experience commissioning automated equipment for small and large capital projects.
Strong understanding of industrial electrical controls, electrical schematics, instrumentation, sensors, motors, VFDs, and related automation hardware.
Experience with industrial communication networks and protocols used to connect PLCs, HMIs, drives, instrumentation, and manufacturing systems.
Working knowledge of machine safety principles and applicable electrical/control standards, including relevant NEC, NFPA, NEMA, ISA, IEC, and IEEE requirements.
Demonstrated ability to troubleshoot complex electromechanical and automation problems using structured root-cause analysis.
Experience developing technical specifications and working with machine builders, OEMs, and system integrators.
Experience applying LEAN, Six Sigma, or other structured continuous-improvement methodologies in a manufacturing environment.
Ability to manage technical projects and train and guide engineering, maintenance, and manufacturing personnel.
Strong technical communication skills and ability to communicate effectively with plant personnel, cross-functional teams, suppliers, and leadership.
Ability to work effectively with people from diverse cultures and backgrounds.

Nice To Haves

Experience with servo/motion control, machine vision, robotics, safety PLCs, automated material handling, and advanced sensing technologies.
Experience integrating industrial equipment with databases, historians, MES, SCADA, or other manufacturing data systems.
Knowledge of OT network architecture and industrial cybersecurity principles.
Experience with AutoCAD/AutoCAD Electrical and SolidWorks or similar engineering design tools.
Experience establishing controls standards, machine programming standards, documentation practices, and automation architectures across multiple machines or manufacturing sites.
Experience with ceramic manufacturing or other advanced manufacturing processes; preferred but not required.
Experience with equipment technology transfer, replication, and standardization across manufacturing locations.

Responsibilities

Serve as a senior engineering subject matter expert in industrial automation, controls, and related manufacturing technologies.
Design, program, integrate, commission, troubleshoot, and continuously improve automated manufacturing equipment.
Lead complex troubleshooting and root-cause analysis involving PLCs, HMIs, electrical controls, instrumentation, motion systems, networks, sensors, and manufacturing equipment.
Develop and maintain PLC and HMI programming standards, controls specifications, electrical and control system documentation, program backups, version-control practices, and other automation standards.
Design, program, commission, and troubleshoot Rockwell Automation control systems, including ControlLogix/CompactLogix and FactoryTalk platforms, and support legacy PLC platforms where required.
Apply industrial networking and communication technologies to connect machines, controls, and manufacturing systems.
Support machine-data collection and integration between automation systems and manufacturing, historian, database, or MES systems where applicable.
Apply OT cybersecurity principles when designing, modifying, connecting, and remotely supporting industrial control systems.
Specify, integrate, and troubleshoot VFDs, servo and motion control, sensors, instrumentation, machine vision, robotics, and automated material handling where applicable.
Apply machine safety principles, including safety circuits, interlocks, guarding interfaces, safety PLCs, and risk-reduction requirements.
Review and develop electrical schematics, control-panel designs, I/O requirements, P&IDs, and equipment interface requirements.
Serve as a technical interface with machine manufacturers, automation suppliers, system integrators, and other external engineering resources.
Develop equipment and automation specifications and participate in supplier selection, design reviews, FAT, SAT, installation, startup, and commissioning.
Execute capital equipment projects and technology transfers, including training and technical support for plant engineering, maintenance, and manufacturing personnel.
Collaborate with manufacturing, maintenance, engineering, quality, EHS, IT/OT, and business leadership to improve equipment performance, reliability, process capability, and productivity.
Develop technical and business justification for automation and process-improvement projects, including cost-benefit and risk analysis.
Identify opportunities to standardize and replicate successful automation technologies and equipment solutions across manufacturing operations.
Maintain awareness of developments in industrial automation, controls, robotics, machine vision, manufacturing data systems, and related technologies, and help evaluate their application.
Prepare technical analyses, project updates, recommendations, and presentations for engineering, plant, and executive leadership.