Special Process Engineer

Pursuit Aerospace•Whitesboro, NY

7d•$80,000 - $90,000•Onsite

About The Position

We are seeking a skilled and innovative Special Process - Non-Conventional Machining (NCM) Engineer to support and optimize advanced machining processes including Laser cutting, EDM (Wire), Chemical processing and other non-traditional methods. The Special Process - NCM Engineer will play a critical role in developing, qualifying, and maintaining processes that meet stringent aerospace and precision manufacturing standards.

Requirements

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related field AND 3+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.) – OR – in lieu of degree, 7+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.)
2+ years of experience in a manufacturing or quality engineering role
Must be authorized to work in the U.S. on a full-time bases without sponsorship now or in the future. The Company cannot offer employment to visa holders who require employer sponsorship in the future or cannot work now on a full-time basis.
Must be able to perform work subject to ITAR/EAR regulations.

Nice To Haves

Hands-on experience with programming and operating Laser/EDM equipment (e.g., subishi, Sodick, FANUC, Trumpf, etc.)
Strong understanding of material behavior during high-energy machining processes
Experience with process documentation and validation (FAI, PPAP, control plans)
Ability to read and interpret complex engineering drawings and GD&T
Familiarity with special process audits and NADCAP accreditation requirements
Lean or Six Sigma certification
Knowledge of CNC, CMM, and precision inspection tools
Proficiency in CAD/CAM software (e.g., Mastercam, Siemens NX, SolidWorks)
Knowledge in titrations and other chemical testing
Aerospace experience is preferred.

Responsibilities

Perform and/or review daily, weekly, monthly, periodic testing such as Chemical Adjustments, Conductivity/TDS, Resistivity, Chloride Determination by Argentometric Titration, Acid Acceptance, Nitric Acid Percentage by Potentiometric Titration, Free Acid by Normality, alloy contamination by ICP, Stock Loss, Etch Rate, Hydrogen content/pick up, Stress Corrosion, pH and capability testing.
Work with internal team and our customers to improve CP and NCM op sheets, schedules, software control, databases, data cards, set up sheets, work instructions, routers/travelers and procedures
Perform annual internal audits against customer and Nadcap checklists for Chemical Processing: Alkaline Cleaning, Acid Cleaning, Pre-Penetrant Etch, Solution Analysis, Dry Film Lubricant/Paint, Grit Blasting and Vapor Degreasing
Perform annual internal audits against customer and Nadcap checklists for Non-Conventional Machining: Laser Beam Metal Removal including Cutting/Drilling and Electro Discharge Machining
Perform in person weekly walk throughs of all CP and NCM areas to ensure processes are robust and in compliance with customer and Nadcap specifications
Develop and optimize non-conventional machining processes (e.g., Laser cutting/drilling, Wire EDM, for new and existing components
Program and set parameters for Laser and EDM machines to achieve dimensional and metallurgical requirements
Define and document machining process flows, tooling, fixtures, and quality checkpoints
Collaborate with Quality and Special Process teams to meet NADCAP, AS9100, and customer-specific requirements
Drive root cause analysis and continuous improvement in response to process deviations or quality issues
Select and manage suppliers or subcontractors for outsourced NCM processes
Train operators and technicians on safe and effective use of non-conventional machining equipment
Stay current with industry trends, technologies, and best practices in advanced machining