Special Process Engineer

Pursuit Aerospace•Whitesboro, NY

45d•$80,000 - $90,000•Onsite

About The Position

We’re looking for a hard-working, detail-oriented Special Process Engineer to provide technical oversight and drive continuous improvement across various specialized processes. Key components of this role are a person’s attention to detail, ability to solve problems, clear communication abilities and desire to learn.

Requirements

Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related field AND 3+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.) – OR – in lieu of degree, 7+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.)
2+ years of experience in a manufacturing or quality engineering role
Must be authorized to work in the U.S. on a full-time bases without sponsorship now or in the future. The Company cannot offer employment to visa holders who require employer sponsorship in the future or cannot work now on a full-time basis.
Must be able to perform work subject to ITAR/EAR regulations.

Nice To Haves

Hands-on experience with programming and operating Laser/EDM equipment (e.g., subishi, Sodick, FANUC, Trumpf, etc.)
Strong understanding of material behavior during high-energy machining processes
Experience with process documentation and validation (FAI, PPAP, control plans)
Ability to read and interpret complex engineering drawings and GD&T
Familiarity with special process audits and NADCAP accreditation requirements
Lean or Six Sigma certification
Knowledge of CNC, CMM, and precision inspection tools
Proficiency in CAD/CAM software (e.g., Mastercam, Siemens NX, SolidWorks)
Knowledge in titrations and other chemical testing
Aerospace experience is preferred.

Responsibilities

Help lead qualifications, certifications, and audits to ensure compliance with industry standards and customer requirements
Provide technical oversight for special processes
Manage process and operator qualifications and certifications
Design and implement process systems that meet regulatory and operational requirements and enhance quality and efficiency
Identify and procure essential equipment and materials
Design fixtures to support specialized processes
Act as a customer liaison for special processes, including interactions with customers like Pratt & Whitney MCL
Troubleshoot abnormalities and communicate clearly with management
Work closely with customer teams to develop, optimize, and maintain critical processes
Maintain detailed process procedures and controls
Develop operational sheets, schedules, and data cards with specified parameters
Develop control plans and analyze process capabilities
Provide training and guidance to technical staff
Innovate and implement new technologies for special processes