Sew Pullstraps

Lucchese Bootmaker•El Paso, TX

3d•Onsite

About The Position

The Pull Strap Sewer works in the Fitting department and performs an upper-assembly operation: preparing, sewing, and attaching pull straps to boot shafts according to assigned styles and work orders. The work begins with receiving cut strap strips and prepared shafts and ends with delivering shafts with straps securely attached for the next closing operation. Using industrial sewing machines, the operator folds, aligns, and sews pull straps to the required specifications, then attaches them evenly to the top of the boot shaft. Stitching must be reinforced at stress points so the straps withstand the force of pulling on the boots and meet the company’s quality and appearance standards. The operator adjusts machine settings within established standards and inspects straps and shafts for defects, stitching issues, and incorrect placement. The role requires meeting production goals while maintaining quality, keeping work orders and pairs correctly matched, performing basic machine upkeep, maintaining an organized workstation, and following plant safety and quality procedures. The position is full-time, scheduled Monday through Friday from 6:00 a.m. to 2:30 p.m. Overtime and Saturday shifts may be required based on production needs. The role is based at 40 Walter Jones Blvd., El Paso, TX 79906.

Requirements

High School Diploma or GED equivalent required.
Strong attention to detail and manual dexterity.
Good hand-eye coordination.
Ability to read and interpret work orders, patterns, and production specifications.
Basic mechanical aptitude and troubleshooting skills.
Ability to work in a fast-paced, production-driven manufacturing environment.
Commitment to quality, productivity, and workplace safety.
Ability to work effectively independently and as part of a team.
Professional attitude and reliable attendance.
Strong verbal and written communication skills.
Strong time management skills and ability to prioritize tasks.
Strong analytical and critical-thinking skills, including ability to analyze issues and identify root causes.
Ability to maintain organized work processes and share information effectively.
Ability to work seated at a station for extended periods and perform repetitive tasks.
Ability to sit continuously for a minimum of eight-hour shifts.
Frequent repetitive hand and finger movements; frequent use of hands and fingers to handle, grasp, and operate tools, equipment, keyboards, and other production-related devices.
Ability to occasionally bend, stoop, kneel, crouch, climb stairs, and reach above shoulder level.
Ability to visually inspect products, equipment, production processes, and workplace conditions at close and distance.
Ability to hear and respond to verbal instructions, alarms, and other workplace communications.
Ability to occasionally lift, carry, push, or pull materials or equipment weighing up to 50 pounds and, with or without assistance or mechanical lifting devices, move heavier items as required.
Ability to work in a manufacturing environment with machinery, moving equipment, varying temperatures, noise, dust, and other typical industrial conditions while wearing required PPE.
Ability to maintain regular and reliable attendance and work scheduled hours necessary to meet business and operational requirements.
Ability to perform repetitive trimming tasks for extended periods.
Ability to work the stated schedule, including overtime and Saturday shifts when required by production needs.

Nice To Haves

Previous experience with industrial sewing machines.
Experience operating industrial sewing machines, preferably in footwear, leather goods, or upholstery.
Experience working with leather, footwear, boots, or similar materials.
Two to three years of experience in a leather goods or boot manufacturing environment.
Experience with western boots or leather.
Bilingual in Spanish and English.
5S Workplace Organization and Visual Management Training.

Responsibilities

Fold, align, and stitch pull strap strips according to style specifications, including length, width, thread color, and stitch pattern.
Attach pull straps to the inside or outside of the shaft top, ensuring even and symmetrical placement on both sides of the boot.
Reinforce stitching at stress points to prevent straps from tearing or coming loose.
Adjust thread tension, stitch length, and needle size for the leather type and thickness, within established standards.
Inspect straps and shafts before and after sewing for defects, uneven stitching, and misplacement; report issues to the supervisor.
Keep work orders, sizes, and pairs together and correctly matched.
Meet daily production goals without compromising quality.
Perform basic machine upkeep, including cleaning, oiling, and changing needles, and keep the workstation organized.
Follow plant safety rules and procedures.
Assist in other areas as directed by management.
Hold or reject straps or shafts with visible defects and escalate them to the supervisor.
Avoid changing style specifications, strap placement, or production priorities without supervisor approval.
Comply with company safety policies and applicable occupational safety regulations; follow PPE and safe-work requirements.
Maintain a clean, organized, and hazard-free work area in accordance with 5S and housekeeping standards.
Report workplace injuries, near misses, unsafe conditions, and safety incidents as required.
Follow established SOPs, prevent unauthorized process changes, and escalate improvement opportunities through the appropriate approval process.
Work with Quality and Manufacturing leadership to investigate root causes and implement corrective actions.
Identify opportunities to improve processes, workflow, and quality.