Setup Technician

Total Plastic Solutions•Lynchburg, VA
•Onsite

About The Position

The Setup Technician installs, removes, prepares, and stores injection molds and post-molding equipment in accordance with company policies and procedures. The role works collaboratively with Process Engineers, Operators, Quality Leaders, Supervisors, and members of management, and reports directly to the Set Up Coordinator. The technician prepares injection molding machines for production, performs mold changes, connects and verifies related equipment, and maintains safe, clean, and organized equipment and work areas. The role also supports operators, follows applicable quality management standards, and performs other duties as assigned.

Requirements

  • High school diploma or GED.
  • Basic mechanical and troubleshooting skills.
  • Ability to use measuring equipment such as calipers, micrometers, gauges, and other inspection tools.
  • Ability to perform basic mathematical calculations.
  • Ability to work independently and make appropriate process adjustments within established guidelines.
  • Knowledge of injection molding machines, molds, auxiliary equipment, and molding processes.
  • Ability to read and understand production schedules, work instructions, process sheets, and quality specifications.
  • Strong attention to detail and commitment to producing quality products.
  • Ability to communicate effectively with operators, supervisors, engineers, quality personnel, and maintenance.
  • Must own a toolbox and tools.
  • Ability to lift 50 pounds and stand for 8 hours on a hard floor surface.
  • Flexible hours, including holidays and weekends if necessary.

Nice To Haves

  • Previous injection molding experience preferred.
  • Previous experience as an Injection Molding Setup Technician, Machine SetUp Technician, Process Technician, or in a similar role preferred.

Responsibilities

  • Set up and prepare injection molding machines for production according to established procedures and production schedules.
  • Perform mold changes, including removing, installing, securing, and aligning molds.
  • Connect and disconnect water lines, hydraulic lines, electrical connections, hot runner systems, and other mold-related equipment as required.
  • Set machine parameters, including temperatures.
  • Install and verify proper operation of auxiliary equipment, chillers, temperature controllers, and conveyors.
  • Maintain molds, machines, and work areas in a clean, organized, and safe condition.
  • Perform routine cleaning and basic preventative maintenance on injection molding equipment and molds.
  • Follow established mold handling, rigging, lockout/tagout, and machine safety procedures.
  • Verify that guards, safety devices, interlocks, and emergency stops function properly before operating equipment.
  • Follow company policies, safety rules, quality standards, and work instructions.
  • Train and assist operators with proper operation and machine interruptions.
  • Understand and apply ISO 13485 to applicable role responsibilities.
  • Understand and apply AS9100 to applicable role responsibilities.
  • Follow ISO Standard requirements to maintain and improve the Quality Management System.
  • Perform other duties as assigned.

Benefits

  • Competitive salary
  • Health, dental, and vision insurance
  • Paid time off (PTO)
  • 401k with company match
  • Paid holidays
  • Life and disability insurance
  • Employee assistance program
  • Professional development opportunities
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