Set Up I

Stanley Black & Decker•Sedalia, MO

2d•Onsite

About The Position

The Set-Up Operator positions set-up and operate machine tools and equipment in their designated department, such as welding machines, punch or brake presses, hang and assembly equipment according to specifications, tooling instructions, and standard charts, applying knowledge of machining methods. Classification as a Set Up Operator I, II, or III is based on the employee’s score from the Skills Checklist. The Set-Up operator shall be capable of performing all of the diversified set-up operations along with following all plant and department safety rules and meeting satisfactory performance requirements. Take an active role in caring for the equipment to prevent breakdowns and defects and help increase overall equipment efficiency through 5S, TPM (total productive maintenance), and other Lean Manufacturing initiatives directed by the Sedalia site. The person who holds this position will be responsible for all aspects of general equipment effectiveness and reliability, along with total productive maintenance and equipment setup. He/she will also be responsible for all aspects of general equipment preventive/ corrective maintenance including: TPM checklist completion, performing minor machine repairs/ rebuilds, knowledge of basic electrical and mechanical systems, plumbing repair and installation, basic knowledge of hydraulic / pneumatic systems, inspecting equipment for needed repairs and entering work order information into the system for scheduling of work and performing preventative maintenance procedures on all equipment as required. Continuously perform all required tasks in a safe manner, adhering to all established safety rules and procedures. Must take immediate action to correct and/or report any unsafe conditions and hazards. Additional responsibilities include good housekeeping and other assignments as directed by the Supervisor. The Set-Up Operator shall be able to work overtime as requested and posted by management.

Requirements

Basic computer knowledge
Good manual dexterity
Ability to read instructions represented in manuals, drawings, schematics etc. and follow them with precision
Good understanding of quality control principles
Good communication skills (verbal and written)
Experience and ability in using hand tools
Age 18 years or older

Nice To Haves

Knowledge of machining methods
Knowledge of basic electrical and mechanical systems
Plumbing repair and installation
Basic knowledge of hydraulic / pneumatic systems
Knowledge of designing hang patterns
Knowledge of all assembly functions

Responsibilities

Set up and operate welding machines, punch or brake presses, hang and assembly equipment according to specifications, tooling instructions, and standard charts.
Perform diversified set-up operations, follow plant and department safety rules, and meet satisfactory performance requirements.
Care for equipment to prevent breakdowns and defects, and help increase overall equipment efficiency through 5S, TPM, and other Lean Manufacturing initiatives.
Perform all aspects of general equipment effectiveness and reliability, total productive maintenance, and equipment setup.
Perform all aspects of general equipment preventive/corrective maintenance, including TPM checklist completion, minor machine repairs/rebuilds, and basic knowledge of electrical, mechanical, hydraulic, and pneumatic systems.
Inspect equipment for needed repairs and enter work order information into the system.
Perform preventative maintenance procedures on all equipment as required.
Continuously perform all required tasks in a safe manner, adhering to all established safety rules and procedures, and take immediate action to correct and/or report any unsafe conditions and hazards.
Maintain good housekeeping and perform other assignments as directed by the Supervisor.
Work overtime as requested and posted by management.
Set up, adjust, and operate Departmental Welding Machines to join parts by spot welds of acceptable quality.
Control required dimensions by use of jigs and fixtures.
Determine the number of welds and contact cycles, regulate current, and set automatic timing devices.
Rig necessary equipment for welding and positioning work.
Change and dress electrodes, reposition arms and/or heads, and prepare equipment for welding.
Train all new hires and ship-ins.
Set up, adjust, and operate punch presses and press brakes to perform forming, notching, bending, and punching operations.
Set up dies and gauges, and adjust ram stroke to form materials to proper angle.
Determine the sequence of multiple pass operations for complicated bends.
Work from drawings and/or blueprints and use necessary measuring instruments.
Hang all products and design hang patterns.
Change the line over to set hang patterns and speeds according to the schedule.
Identify needed hooks and drops for the product being hung.
Train new and borrowed-in associates on safe and proper hanging techniques.
Operate all machines in assembly and possess knowledge of all assembly functions.
Set up case sealers, label machines, and destackers, determining and making required settings and/or adjustments.
Change ribbon and labels on all label machines in E-Coat and Static Assembly.
Maintain all air tools for E-Coat and Static Assembly.
Maintain and set up drop-front panel rivet machines, panel knob machine, and lock rod rivet machine.
Run all rollformers in the department.
Make adjustments at forming stations or punch press sections.
Load coils, read prints, set up machines, and maintain quality standards.