Senior Test Engineer - HBR

Blue Origin•Longmont, CO
•Onsite

About The Position

Blue Origin’s Motion Control Business Unit at Honeybee Robotics designs, manufactures, and tests high-performance motion control components and integrated solutions for aerospace missions. The Test Department ensures that components meet mission requirements. The Senior Test Engineer will serve as technical lead for sustaining-team test work covering SADAs, P35 products, and framed motors, owning test development and execution and providing day-to-day tasking to a team of test engineers. The role also designs and develops test ground support equipment for motors and controllers, works autonomously, and represents the Test Department in cross-functional design and program reviews. Relocation is provided, and travel is expected up to 10% of the time.

Requirements

  • Bachelor’s degree in Electrical Engineering, Electronics Engineering, Mechanical Engineering, or a closely related technical discipline.
  • At least 8 years of hands-on test engineering experience, preferably in aerospace, spaceflight, or precision electromechanical hardware.
  • Experience developing test GSE, test stands, and fixtures from concept through implementation, including schematic capture and interface documentation.
  • Experience as a technical lead for engineers or technical teams, or as a lead on multiple concurrent programs.
  • Strong working knowledge of electrical test instrumentation and data acquisition systems.
  • Strong written and verbal communication skills.
  • Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Nice To Haves

  • Experience testing motor controllers and/or motors.
  • Test Architect or Staff Test Engineer experience.
  • Master’s degree in Electrical Engineering or a related technical field.
  • Experience testing mechanisms, actuators, SADAs, gimbals, motors, or drive assemblies.
  • Test automation experience, such as Python, LabVIEW, or C#.
  • Familiarity with environmental test standards such as MIL-STD-810 and GEVS GSFC-STD-7000, and EMI/EMC test practices.
  • Experience with flight or flight-like hardware in a cleanroom or controlled laboratory environment.
  • Familiarity with harness workmanship standards such as IPC/WHMA-A-620 and AS9100 or ISO 9001 quality systems.
  • Experience supporting sustaining or production-phase programs, including acceptance testing, obsolescence, and design-change verification.
  • Experience supporting test campaigns at external facilities or customer sites.

Responsibilities

  • Own test strategy, planning, and execution for sustaining programs.
  • Establish common test architectures, standards, and reusable assets.
  • Serve as the primary technical point of contact for sustaining test and coordinate with engineering, program management, quality, supply chain, and customers.
  • Author, review, and approve test plans, procedures, and reports.
  • Present plans, results, and findings at internal reviews, Test Readiness Reviews, and customer milestones.
  • Design, develop, and maintain motor and motor-controller test GSE and EGSE, including power supplies and simulators, load and dynamometer systems, breakout boxes, controller interface racks, and data acquisition systems.
  • Define GSE architecture and interface requirements against flight ICDs.
  • Perform safe-to-mate verification before unit-under-test integration.
  • Maintain schematics, wiring diagrams, and documentation for configuration control and reuse.
  • Troubleshoot GSE issues to minimize test-campaign downtime.
  • Oversee and perform functional, performance, life, acceptance, and environmental testing of motion-control hardware, including vibration, thermal vacuum, shock, and EMI/EMC testing.
  • Lead anomaly investigations through root cause and corrective action.
  • Support Failure Review Boards as technical lead or subject-matter expert.
  • Analyze test data, identify trends and risks, and track metrics such as schedule adherence and failure trends.
  • Mentor engineers and technicians.
  • Provide Design-for-Test feedback to design teams.
  • Drive improvements in test efficiency, repeatability, and automation.

Benefits

  • Medical, dental, and vision insurance.
  • Basic and supplemental life insurance.
  • Paid parental leave.
  • Short- and long-term disability.
  • 401(k) with company match of up to 5%.
  • Education Support Program.
  • Stock options for regular employees working at least 20 hours per week.
  • Paid time off of up to four weeks per year based on weekly scheduled hours.
  • Up to 14 company-paid holidays.
  • Depending on role type and job level, employees may be eligible for benefits and bonuses based on individual contributions and company results.
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