Senior Supplier Quality Special Process Engineer

Elbit America•Charleston, SC

12d•Onsite

About The Position

The Supplier Quality Special Process Engineer plays a pivotal role in safeguarding product integrity and regulatory compliance across the supply chain by ensuring that all suppliers meet rigorous quality standards for special processes — including welding, heat treating, plating, painting, non-destructive testing (NDT/NDE), shot peening, and brazing — within a manufacturing, aerospace and defense environment. This position functions at the intersection of engineering, quality assurance, and procurement, requiring both deep technical expertise and strong collaborative skills to qualify, audit, and continuously improve supplier special process capabilities. Working cross-functionally with internal engineering teams, procurement, and supplier organizations, the engineer serves as the authoritative technical liaison who ensures that supplier processes, controls, and certifications align with applicable industry standards and contractual requirements. This is a mission-critical role in which the engineer's diligence and expertise directly determine the quality, safety, and reliability of the finished product delivered to the customer.

Requirements

Bachelor's degree in Engineering — Mechanical, Materials Science, Manufacturing, Industrial, Welding, or a closely related engineering discipline.
3–5+ years of progressive experience in supplier quality, manufacturing engineering, or quality engineering within a regulated or high-consequence manufacturing environment.
Demonstrated, hands-on knowledge of one or more special processes, including welding (per AWS or AMS standards), heat treating, electroplating, surface coating/painting, or NDT/NDE techniques.
Proven experience conducting formal supplier audits and process assessments, including planning, execution, report writing, and corrective action follow-through.
Functional familiarity with at least one major QMS standard — AS9100, AC7004, or ISO 9001 — including interpretation and application of requirements.
Working knowledge of Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Failure Mode and Effects Analysis (FMEA), Control Plans, and 8D problem-solving methodology.
Strong written and verbal communication skills with the ability to influence suppliers, peers, and leadership without direct authority — presenting technical findings clearly and diplomatically.
Willingness and ability to travel up to 30%-50% for domestic and/or international supplier visits, audits, and qualification activities.

Nice To Haves

Experience as a NADCAP auditor or working knowledge of the NADCAP accreditation and Merit status process across one or more commodity areas (e.g., Welding, Heat Treating, Chemical Processing, NDT).
Certified Quality Engineer (CQE) or other relevant quality certification from the American Society for Quality (ASQ), or equivalent professional credentialing body.
Prior experience in the aerospace, defense, or automotive industry, with familiarity with the unique regulatory, contractual, and traceability demands of these sectors.
Working knowledge of AMS (Aerospace Material Specifications), MIL-SPEC, or other industry-specific special process specifications relevant to the company's commodity base.
Foundational to intermediate knowledge of geometric dimensioning and tolerancing (GD&T) per ASME Y14.5, supporting effective interpretation of engineering drawings in supplier assessments.

Responsibilities

Lead supplier qualification and approval activities for special processes, including welding, brazing, heat treating, plating, painting, and NDT/NDE, ensuring all processes meet applicable specifications and standards prior to production use.
Conduct on-site supplier audits and assessments to evaluate process controls, equipment calibration and maintenance, facility conditions, and personnel certifications — documenting findings and tracking closure of identified gaps.
Review and approve supplier Process Control Plans, Control Plans, Failure Mode and Effects Analyses (FMEAs), and work instructions specifically related to special processes.
Issue Supplier Corrective Action Requests (SCARs) in response to nonconformances or audit findings and drive timely root cause analysis and implementation of effective corrective and preventive actions (CAPA).
Collaborate with internal engineering teams to develop, interpret, and update special process specifications, drawing requirements, and acceptance criteria to reflect current standards and lessons learned.
Monitor and analyze supplier performance metrics — including parts per million (PPM) defect rates, on-time delivery (OTD), and audit scores — and facilitate structured continuous improvement initiatives with underperforming suppliers.
Ensure supplier compliance with relevant industry standards and accreditation programs, such as NADCAP, AS9100, ISO 9001, and applicable customer-specific requirements.
Support new product introduction (NPI) programs by engaging and qualifying special process suppliers early in the development cycle, reducing downstream quality risk.
Maintain accurate and complete documentation and records related to supplier approvals, audit reports, corrective actions, and process certifications in accordance with quality management system requirements.
Serve as the primary technical point of contact between the company and special process suppliers, translating engineering requirements into actionable supplier expectations and managing escalations as needed.