Senior Staff Electrical Engineer - Electrical Assembly

Rehlko•Sheboygan, WI

3d•Onsite

About The Position

The Senior Staff Electrical Engineer, Electrical Assembly is responsible for overseeing the end-to-end manufacturing and electrical integration of large-scale data center Generators and Enclosures. This role ensures that all internal wiring, control panels, and power distribution systems are assembled to the highest standards of safety and quality before leaving the factory. You will lead a team of electrical assembly technicians, providing technical guidance, performing quality audits, and driving continuous improvement in the assembly process.

Requirements

Bachelor of Science in Electrical Engineering Required (ABET Accredited).
Minimum 5–10 years in industrial electrical assembly or manufacturing.
Advanced ability to read and interpret complex electrical schematics, P&IDs, and mechanical GA drawings.
Deep understanding of the National Electrical Code (NEC) as it pertains to industrial machinery and equipment.
Applicants must be authorized to work in the US without requiring new or transfer visa sponsorship now or in the future.

Nice To Haves

Experience with Modular Data Center (MDC) assembly or large-scale power skids preferred
Proficiency in Lean Manufacturing principles (VSM, 5S, Standard Work) preferred.
Familiarity with ERP/MRP systems for tracking production progress and labor hours preferred.
Certifications: IPC/WHMA-A-620 (CIS or CIT) highly preferred.
UL 508A MTR (Master Technical Representative) or equivalent experience in a UL-certified panel shop preferred.

Responsibilities

Ensure all enclosure wiring and industrial control panels comply with UL 508A, NFPA 70 (NEC), and NFPA 79 standards.
Perform point-to-point wiring inspections and verify crimp/solder integrity according to IPC/WHMA-A-620 standards.
Supervise factory acceptance testing (FAT), including continuity testing, insulation resistance (megger) testing, and ground-bond testing.
Review and sign off on production redlines, ensuring all as-built documentation accurately reflects the final assembly.
Conduct hands-on training for staff on complex wiring methods, proper tool usage (e.g., hydraulic crimpers, torque wrenches), and blueprint reading.
Enforce strict adherence to LOTO (Lockout/Tagout) procedures and PPE requirements within the electrical assembly bay.
Identify bottlenecks in the assembly flow and lead Kaizen events or Lean initiatives to reduce waste and improve cycle times.
Work with the supply chain team to ensure all electrical components (breakers, busbars, wire harnesses) are staged and ready for production.
Lead investigations into any electrical failures found during testing to prevent recurrence in future builds.