Senior R&D Process Engineer
About The Position
Keysight is at the forefront of technology innovation, delivering breakthroughs and trusted insights in electronic design, simulation, prototyping, test, manufacturing, and optimization. Our ~16,800 employees create world-class solutions in communications, 5G, automotive, energy, quantum, aerospace, defense, and semiconductor markets for customers in over 100 countries. Our award-winning culture embraces a bold vision of where technology can take us and a passion for tackling challenging problems with industry-first solutions. We believe that when people feel a sense of belonging, they can be more creative, innovative, and thrive at all points in their careers. We are seeking a highly motivated Senior R&D Engineer to lead the development and commercialization of advanced manufacturing processes and technologies. This role will be responsible for process development, design-for-manufacturing (DFM), fixture and tooling design, customer technical engagement, and continuous improvement of specialized fabrication technologies including laser processing, heat-treat forming, Poly Iron, chemical milling, additive manufacturing, crystal growth, and advanced packaging solutions. The ideal candidate combines strong technical depth with hands-on problem solving and cross-functional collaboration to develop innovative manufacturing solutions from concept through production.
Requirements
- MS or PhD in Mechanical Engineering, Materials Science, Manufacturing Engineering, Chemical Engineering, Physics, or related technical discipline.
- 5+ years of experience in process development, manufacturing engineering, or R&D engineering.
- Experience with advanced manufacturing or semiconductor-related processes.
- Strong understanding of Design for Manufacturing (DFM) principles.
- Experience designing fixtures, tooling, and manufacturing processes.
- Excellent problem-solving, statistical analysis, and experimental design skills.
- Strong communication skills with the ability to interact directly with customers and cross-functional teams.
Nice To Haves
- Utilize CAD tools, preferably Siemens NX, to create tooling and manufacturing designs.
Responsibilities
- Develop, optimize, and qualify advanced manufacturing processes including: Laser processing, Heat-treat forming, PolyIron technology, Chemical milling, Additive manufacturing, Advanced packaging technologies, Float Zone crystal growth.
- Lead process characterization, DOE activities, root cause analysis, and yield improvement efforts.
- Drive technology transitions from R&D into pilot and production environments.
- Establish process controls, specifications, and documentation to ensure repeatability and quality.
- Partner with product design engineers to ensure manufacturability of new products.
- Provide DFM recommendations during product development and NPI phases.
- Identify process capabilities, limitations, and cost drivers to optimize product designs.
- Design fixtures, tooling, and manufacturing aids to improve process capability and throughput.
- Develop and maintain manufacturing programs and process recipes.
- Utilize CAD tools, preferably Siemens NX, to create tooling and manufacturing designs.
- Conduct process characterization using analytical techniques such as: SEM analysis, Cross-section analysis, Dimensional metrology, Surface and material characterization.
- Support materials evaluations and crystal growth studies.
- Analyze experimental data and prepare technical reports and recommendations.
- Serve as a technical interface for customers and internal stakeholders.
- Support customer design reviews, technical discussions, and problem-solving activities.
- Develop technical proposals, process estimates, and manufacturing cost models.
- Provide technical guidance on process capability, risk assessment, and manufacturing readiness.
- Drive productivity, quality, cycle time, and cost reduction initiatives.
- Identify and implement innovative manufacturing technologies and automation opportunities.
- Support creation of technology roadmaps and strategic capability development plans.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
