Senior Project Engineer - Drilling Services

Weatherford•Houston, TX

About The Position

This senior-level engineering position leads engineering design and optimization efforts, drives technical innovation, and ensures high standards in project execution. The role provides expert judgment and analysis for the design, development, and implementation of technical products and systems; resolves highly complex technical issues; and recommends changes to improve product and procedural quality. The engineer guides projects from conception through completion with cross-functional teams, aligning solutions with operational and business objectives. The role calls for independent judgment on project management and scheduling, broad engineering or research and development experience or deep subject-matter expertise, and the ability to develop new approaches to complex problems. The position focuses on downhole drilling services tools and components. It includes product development, design validation, repair-process engineering, reliability improvement, and coordination of technical projects. The engineer provides technical guidance, works with internal and external stakeholders, manages project risks, and mentors junior engineers. Weatherford describes itself as a global energy services company delivering technology and operational solutions across energy operations.

Requirements

Bachelor of Science degree or higher in Mechanical Engineering, Materials Engineering, or another engineering discipline with equivalent experience.
At least 8 years of engineering experience, including design development, validation, project management, and technical leadership.
Experience in sustaining or new product development of electromechanical drilling services tools, such as MWD, LWD, or RSS.
Advanced working knowledge of engineering tools, including CAD and simulation tools.
Excellent problem-solving, analytical, and decision-making skills, with the ability to think critically and develop innovative solutions.
Strong communication and interpersonal skills, including the ability to collaborate effectively with cross-functional teams and stakeholders.
Knowledge of industry standards, regulations, and best practices related to health, safety, and environmental compliance.
Self-starter with curiosity and the ability to research independently and integrate knowledge from multiple sources into working solutions.

Nice To Haves

Experience developing designs, processes, and specifications for repair of downhole components and welding or hardfacing processes.
Extensive knowledge of alloys and other materials used in drilling services tools, including non-magnetic stainless steel alloys, corrosion-resistant alloys, high-temperature elastomers, and thermoplastics.

Responsibilities

Perform complex development, testing, and validation activities for designs of downhole tools, subassemblies, and components.
Develop systems and documentation for effective repair of downhole components, including inspection criteria, repair methods, and inspection of repaired components.
Perform product development activities, including interpreting and implementing customer specifications and documentation requirements.
Provide expert engineering direction and lead design and optimization projects for developing and enhancing processes and systems.
Develop and implement engineering solutions that address reliability in severe drilling conditions, tool assembly and repair consistency, manufacturing lead time and cost, and service-delivery cost.
Coordinate technical development activities, including project planning, design, execution, and testing, while ensuring alignment with safety standards, regulatory requirements, and customer specifications.
Provide technical expertise and guidance on complex projects.
Assist others with engineering activities, including work within the Product Development Process.
Drive research, development, and implementation of advanced technologies and methodologies.
Conduct feasibility studies, risk assessments, and cost-benefit analyses for proposed engineering projects.
Apply theoretical calculations to product design.
Use computer-driven engineering software as needed to create engineering drawings and perform complex simulations and analyses.
Anticipate product failure modes and recommend solutions based on experience.
Develop and communicate design guidelines for the department.
Analyze critical components to identify and eliminate possible failure modes.
Converge on commercially viable solutions without extensive guidance.
Collaborate with Repair and Maintenance, Operations, and Manufacturing on product modifications, component selection, and integration to support business priorities.
Work with internal and external stakeholders, including Operations, Manufacturing, Supply Chain, Quality, and HSE, to deliver project outcomes.
Identify project risks and implement mitigation strategies.
Mentor and develop junior engineers and promote continuous learning and professional growth.
Maintain documentation of project specifications, engineering drawings, calculations, test results, and other critical project data.