Senior Production Engineer

Astemo Indiana•Berea, KY

12d

About The Position

This position will provide leadership, technical expertise, and critical engineering role in optimizing manufacturing processes, supporting world-class quality with high-volume production, leading process innovation in a fast-paced, technology-driven environment. This position supports both current production and new program launches, with a strong focus on continuous improvement, automation, and advanced manufacturing techniques.

Requirements

Bachelor’s degree in Electrical, Mechanical, Manufacturing, or Other Engineering field required.
7+ years in automotive manufacturing, preferably Tier 1 supplier environment.
Direct experience with automated (EV/HEV systems) production environments.
Strong leadership and project management capabilities
Effective communication with cross-functional and global teams
Ability to proactively identify safety risks/near misses & drive effective improvements
Strong knowledge of AIAG standards for Automotive Manufacturing (ex. APQP, PPAP, Control Plans, PFMEA, Standard Work)
Analytical and leadership skills to drive CFT problem solving activities through root cause determination & countermeasure implementation
SPC and Process Capability analysis
Ability to identify opportunities and implement Automation, Robotics, Vision Systems, AI technologies, MES Systems, Lean Manufacturing techniques, etc. to optimize processes
Ability to thrive in a fast-paced, launch-intensive environment

Responsibilities

Manufacturing Process Optimization & Continuous Improvement
Lead Lean Manufacturing & Six Sigma Initiatives (Kaizen, 5S, VSM).
Lead improved line performance by driving OEE, throughput, equipment uptime/reliability, and cycle time improvements with Cross-Functional team.
Analyze and interpret production data to identify and eliminate bottlenecks.
Troubleshoot complex process &d equipment issues, implementing robust corrective actions.
Support Digital Manufacturing initiatives (MES, Smart Factory Technologies)
New Product Introduction (NPI), Automation, & Advanced Engineering
Lead collaboration with the Corporate PE team to support program launches through APQP, PPAP, and Run-at-Rate activities.
Support Corporate PE team with development and optimization of manufacturing processes including automation, robotics, visions systems, and AI technology.
Support PFMEA, Control Plans, and Standard Work Instruction development for new products.
Support Corporate PE team with equipment validation, process capability studies, and pilot builds.
Ensure manufacturing readiness for Start of Production (SOP).
Safety, Quality, & Compliance
Promote Safety First culture & maintain industry leading safety performance
Ensure compliance with IATF 16949, ISO 14001, & customer-specific requirements.
Support root cause investigations using 8D, 5-Why, FTA, and Fishbone analysis.
Implement error-proofing (poka-yoke) to reduce scrap, rework, & warranty risks.
PE Department & Cross-Functional Team (CFT) Leadership
Provide supervisory support & technical leadership for other Site Production Engineers, as assigned by PE Department Management.
Provide technical leadership for the Cross-Functional Team on the shop floor.
Interface directly with OEM customers and key suppliers when required.