Senior Process Engineer

Fortune Brands•New London, NC

7d•$80,000 - $126,500•Onsite

About The Position

The Senior Process Engineer will be a key team member at our New London manufacturing facility as we continue to improve production output by instilling World Class Manufacturing concepts. This role will be hands-on in process development, process controls, process layout and ergonomic design. You will be responsible for all aspects of the process and equipment, working closely with the maintenance team and extrusion experts to drive continuous improvement efforts in production. You will lead root cause analysis, process documentation, and implementation of corrective actions to solve problems using professional engineering tools and methods (i.e. Lean, 6s, RCA, etc.). The Senior Process Engineer is a people manager role that will have direct reporting responsibilities for shift process technicians and will have dotted-line responsibility for technical team leads. You will work with new state-of-the-art equipment and robotics, while also investigating opportunities to improve older equipment. You will lead the implementation of capital improvement projects and drive the development of capable and robust processes. Come work for an organization that values your contributions and strives for continuous improvement through empowered associates.

Requirements

Minimum 5 years’ experience within Manufacturing and / or Process Engineering, Machine build and test environment.
Project Management experience.
Ability to lead and work in a cross-functional and collaborative team environment
Knowledge of product launch processes and experience in the implementation of the Core Quality Tools: Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Failure Modes and Effects Analysis (FMEA), Statistical Process Control (SPC) and Measurement System Analysis (MSA).
Knowledge of Continuous Improvement tools and demonstrated application required
Working experience within a technical product production environment.
Experience with CAD and the ability to interpret technical drawings and tolerancing, including experience in GD&T.
Analytical thinking, troubleshooting and problem-solving skills, as well as the drive to learn and develop own skills.

Nice To Haves

Twin screen profile extrusion experience
Composite manufacturing experience
Polyethylene (PE) experience
Experience in PLC and/or DCS control system
Lean Manufacturing certification and Six Sigma Green Belt certification
Understanding of key maintenance indicators and foundations of a strong preventive and predictive system

Responsibilities

Actively support the improvement of Health and Safety practices throughout the business.
Develop and implement robust advanced manufacturing processes and process improvements
Develop process documentation including one point lessons, visual aides, and work instructions
Develop, lead, and execute data-driven process improvement projects focused on OEE and safety
Apply engineering best practices across the site.
Collaborate with NPD function to ensure that customer and applicable statutory and regulatory requirements of the products, services and verification documentation are determined, understood, and consistently meet the expectations of internal and external stakeholders in a robust and timely manner.
Provide technical advice to internal and external stakeholders along with fault-finding, resolution and problem solving of issues arising during design, build and use.
Deliver all pre-manufacturing engineering processes in full, defining the rules for design, manufacture and assembly to support all aspects of new product launch.
Oversee prototype builds, including the manufacture or assembly of components, systems and/or sub-systems.
Produce, update and maintain technical data, including reports, engineering change notifications, test procedures, and all drawings and specifications.
Support the cross-functional creation, update, review and approval of process creation and development documentation, such as Failure Mode and Effects Analysis (FMEA), and Control Plans.
Manage activities to support the achievement of departmental deliverables, including generating 3D CAD models, building BOM’s routings in EFAC’s, General Assembly drawings, and the procurement of manufacturing tooling and fixturing to verify and validate new product designs and processes.
Act as Subject Matter Expert for industrial validation, ensuring processes are applied consistently across the manufacturing areas.
Training, development and mentoring of colleagues within area of expertise.
Lead shift process technicians directly and provide technical guidance to technical team leads indirectly.