Senior Process Engineer

Amrize

16d • Onsite

About The Position

Join the Gaco team, a trusted name in building envelope solutions with a heritage dating back to 1955. We’re seeking a Senior Process Engineer who’s ready to be part of a company committed to formulating everyday success for every customer through innovative, reliable products used to adhere, seal, and protect at every level of the building envelope. We are seeking an experienced and highly motivated Process Project Engineer to both manage capital improvement projects and provide direct technical support to our manufacturing operations. The ideal candidate is a hands-on engineer with a strong background in chemical process environments. In addition to managing the entire project lifecycle—from scope definition to commissioning—this role will be a key technical resource for the site, responsible for driving continuous improvement by analyzing workflows, identifying bottlenecks, and optimizing existing processes to enhance safety, quality, and efficiency. This position requires a unique blend of technical engineering acumen, project management discipline, and a practical, plant-floor perspective. We are hiring for our facility in Houston, TX.

Requirements

• Bachelor of Science in Chemical Engineering (Required)
• Minimum of 5-7 years of combined project and process engineering experience in a chemical manufacturing environment.
• Proven track record of managing "cradle-to-grave" capital projects from $50K to $5M+.
• Demonstrated experience in process optimization, troubleshooting, and continuous improvement in a manufacturing setting.
• Direct, hands-on experience with the specification, installation, and startup of process equipment (pumps, piping, tanks, control systems).
• Demonstrated experience in managing and directing contractors and skilled trades.
• Experience working in a PSM and RMP regulated environment.
• High proficiency in reading and creating P&IDs, Electrical Schematics, Construction Plans, and other technical drawings.
• Strong analytical and problem-solving skills with a data-driven approach to decision-making.
• Knowledge of continuous improvement methodologies (e.g., Lean, Six Sigma) and root cause analysis tools.
• Strong understanding of process control fundamentals (DCS/PLC).
• Excellent communication skills, with the ability to effectively interact with plant operators, maintenance technicians, and senior management.
• A robust safety mindset and knowledge of OSHA and industry safety standards.
• Proficiency with MS Project or similar project scheduling software.

Nice To Haves

• Master of Science in Chemical Engineering (Preferred)
• Experience in a maintenance or reliability role is a strong plus.
• Experience with AutoCAD or other CAD software is desirable.

Responsibilities

• Lead capital projects from initial concept and feasibility studies through design, procurement, installation, commissioning, and final documentation.
• Develop detailed project scopes, schedules, and cost estimates ($).
• Manage multiple projects simultaneously, providing regular status updates to stakeholders.
• Analyze production data, workflows, and processes to identify bottlenecks, inefficiencies, and opportunities for improvement.
• Develop and implement data-driven solutions to improve product quality, increase operational efficiency, and enhance process safety.
• Lead and support continuous improvement initiatives and root cause analysis investigations for production and safety-related issues.
• Provide daily technical support to Operations and Maintenance teams to troubleshoot process upsets and ensure stable, reliable production.
• Read, interpret, and modify Piping & Instrumentation Diagrams (P&IDs).
• Perform engineering calculations to properly size and specify process equipment, including pumps, piping, vessels, valves, and instrumentation.
• Research and identify the best available equipment and technology for specific applications.
• Ensure all designs comply with internal standards and relevant industry codes (e.g., ASME, API).
• Develop comprehensive Request for Quotation (RFQ) packages for equipment and services.
• Perform technical and commercial bid analyses to select suppliers and contractors.
• Visit supplier sites to conduct equipment trials and Factory Acceptance Tests (FATs).
• Perform Site Acceptance Tests (SATs) when equipment has arrived onsite.
• Vet, select, and manage on-site contractors for all installation and construction activities.
• Lead safety orientations and ensure all on-site work is performed in strict adherence to company safety protocols (e.g., Lockout/Tagout, hot work permits).
• Ensure that all local, state, and federal rules and regulations are followed during construction (building permits, modification of PSM or RMP, etc.).
• Provide direct on-site supervision to ensure equipment is installed and erected according to engineering specifications and best practices.
• Commission equipment and work directly with other functions such as operations, maintenance, and quality to ensure that equipment meets design standards.
• Work in cross-functional teams to create Standard Operating Procedures (SOPs), follow Management of Change (MOC) protocol, and provide/create equipment documentation where necessary.
• Apply a "Design for Maintainability" mindset to all projects, ensuring safe and efficient access for future maintenance and repairs.
• Collaborate with the Maintenance and Reliability teams to identify critical spare parts, develop preventative maintenance plans, and ensure a smooth handover of project documentation.

Benefits

• Competitive Compensation
• Retirement Savings
• Medical, Dental, Disability and Life Insurance Coverage
• Holistic Health & Well-Being Programs
• Health Savings Accounts (HSA) & Flexible Spending Accounts (FSA) for Health and Dependent Care
• Vision and other Voluntary Benefits and Discounts
• Paid Time Off and Holidays
• Paid Parental Leave (Maternity and Paternity)
• Educational Assistance Program

What This Job Offers

• Job Type: Full-time
• Career Level: Senior