Senior Powertrain Systems Validation Engineer

StellantisAuburn Hills, MI

About The Position

The Qualification Testing (ICE and BEV) team operates within the Vehicle & Propulsion Controls organization and is responsible for ensuring validation coverage, software quality, and diagnostic robustness across propulsion programs. The Senior Powertrain Systems Validation Engineer plays a key technical role in developing and executing validation activities, supporting validation strategy, and ensuring high-quality software delivery. This role works closely with the Validation Project Lead to drive comprehensive testing, issue resolution, and system-level validation for propulsion control systems.

Requirements

  • Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or related technical field
  • 5 years of overall experience
  • Experience developing and executing Design Verification Plans (DVPs) for propulsion or automotive systems
  • Strong understanding of propulsion systems (ICE and/or BEV), including sensors, actuators, and control strategies
  • Hands-on experience with HIL and vehicle testing environments, including test execution, fault injection, and issue investigation
  • Proven ability to perform root cause analysis and contribute to issue resolution
  • Experience working in a cross-functional engineering environment (e.g., Controls, Calibration, Diagnostics, Validation)
  • Strong communication skills and ability to clearly present test results, validation coverage, and technical findings

Nice To Haves

  • Master’s degree in Electrical, Mechanical, Computer, or Systems Engineering
  • Strong system-level understanding of both ICE and BEV propulsion architectures
  • Experience supporting development of DVPs and validation strategies across subsystems or programs
  • Experience selecting and utilizing appropriate validation environments (HIL, vehicle, SIL, bench) based on test objectives
  • Knowledge of OBD diagnostics, DTC strategies, and regulatory requirements (e.g., SAE J1979, J1699)
  • Familiarity with functional safety concepts (ISO 26262) and safety-related validation requirements
  • Experience designing and validating edge-case scenarios and failure modes in complex control systems
  • Demonstrated ability to drive technical issue investigation and collaborate across teams to resolve complex problems
  • Experience with ALM tools (e.g., DNG, Quality Manager) and requirements-to-test traceability
  • Ability to assess and communicate validation coverage, technical risk, and test status to support program decisions
  • Experience working in a multi-program development environment with competing priorities

Responsibilities

  • Develop and execute Design Verification Plans (DVPs) for propulsion system requirements, ensuring thorough validation coverage at the subsystem and system level
  • Critically evaluate requirements for testability, completeness, and potential gaps, and support refinement efforts with engineering stakeholders
  • Define and implement test strategies for assigned systems, including identification of critical scenarios, edge-case maneuvers, and failure modes
  • Determine and execute validation activities using appropriate environments (HIL, vehicle, SIL, bench) based on test objectives
  • Conduct validation testing across propulsion architectures using HIL and vehicle platforms, ensuring accurate and repeatable results
  • Perform detailed issue investigation and pre-analysis, supporting efficient root cause identification and resolution
  • Collaborate cross-functionally with Controls, Diagnostics, Calibration, and Validation teams to resolve issues and improve system performance
  • Support validation status tracking by providing clear reporting on test coverage, results, and technical risks
  • Contribute to continuous improvement of validation methodologies, DVP quality, and test efficiency
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