Senior Mechanical Engineer

PDW • Quinte West, ON

31d • $130,000 - $150,000 • Hybrid

About The Position

You will join a team of operators, engineers, and builders who solve hard problems with humility and focus. We design and produce multi-mission aerial systems that operators trust to perform in real-world conditions, reliably, repeatedly, and at scale. Our approach is grounded in operator-centered design, rapid iteration from field use, and U.S.-based manufacturing. We operate by a clear set of values: Mission First, Aim Farther, Own It, Win Together. This is how we build advantage and how we help protect our service members, our communities, and our country.

Requirements

• Bachelor's degree in Mechanical Engineering or related field, with 5+ years of professional mechanical design experience.
• Advanced 3D CAD skills in SolidWorks with a strong command of complex assemblies, GD&T, and production ready drawing packages.
• Proven experience designing and delivering complex electromechanical systems in demanding environments (thermal, vibration, or mechanical shock).
• Deep familiarity with high-volume manufacturing processes including injection molding, sheet metal, die-casting, and CNC machining.
• Strong understanding of DFM/DFA/DFT and experience applying these principles to drive manufacturability.
• Experience with FEA and/or CFD tools for structural, thermal, or fluid analysis.
• Strong written and verbal communication skills; able to articulate technical decisions to both technical and non-technical stakeholders.

Nice To Haves

• Background or direct experience with UAVs, aircraft, robotics, or autonomous systems.
• Experience with advanced materials including carbon fiber composites, high-strength polymers, or lightweight alloys.
• Hands-on experience co-developing designs with electrical teams, including thermal management of PCBs or wire routing.
• Familiarity with industry standards such as AS9100, DO-160, or FAA Part 107.
• Experience designing for automated or semi-automated assembly.

Responsibilities

• Lead the design and development of complex mechanical assemblies and systems from concept through production.
• Own 3D CAD modeling, GD&T, and drawing packages for significant subsystems in SolidWorks.
• Apply DFM, DFA, and DFT principles rigorously to drive manufacturability and scalability.
• Lead design reviews and mentor junior engineers through technical guidance and hands-on support.
• Oversee prototype builds, validation testing, and root cause analysis on hardware issues.
• Collaborate closely with cross-functional teams to transition designs into scalable production.
• Drive continuous improvement in system reliability, weight, cost, and assembly efficiency.
• Support field deployments and product demonstrations, including hands-on debugging of real-world issues.

Benefits

• Comprehensive BCBS medical, dental, and vision coverage; 80% sponsored by the company.
• Safe Harbor 401(K) with company match.
• Paid Parental Leave.
• A work environment that encourages teamwork and innovation.
• Employer provided life insurance.
• Robust Employee Assistant Program (EAP).
• Competitive salary, generous paid time off (PTO), and flexible leave options.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior