Senior Mechanical Engineer (Contingent)

ARAIndian Head, MD
$120,000 - $148,000Hybrid

About The Position

ARA is seeking a Senior Mechanical Engineer to support the design of equipment, tooling, and equipment interfaces for energetics chemical manufacturing systems and unmanned systems (UxS) programs supporting U.S. Government customers. This role spans a broad range of mechanical design applications, from process equipment and facility integration to mobile/field hardware platforms. The ideal candidate is an expert in SolidWorks and AutoCAD, capable of taking concepts through detailed design and producing release-quality drawings for manufacturing and assembly. This position is contingent on ENR-26 award.

Requirements

  • Bachelor's degree in Mechanical Engineering.
  • 8 years of relevant mechanical design experience.
  • Demonstrated proficiency in SolidWorks (modeling, assemblies, drawings) and AutoCAD.
  • Strong working knowledge of GD&T (ASME Y14.5).
  • Experience with FEA/simulation tools for mechanical design validation.
  • Experience using a PDM system for CAD data management.
  • Ability to produce drawing packages suitable for manufacturing and assembly release.
  • U.S. Citizenship required; must be eligible to obtain a security clearance.
  • Willingness to travel regularly between Arlington, VA and Indian Head, MD.

Nice To Haves

  • Masters in Mechanical Engineering with 6-8 years of relevant mechanical design experience.
  • PhD in Mechanical Engineering with 3-5 years of relevant mechanical design experience.
  • Experience designing equipment for chemical processing, energetics, or hazardous material manufacturing environments.
  • Familiarity with DoD facility design standards (UFC) and explosive safety requirements.
  • Experience supporting unmanned systems (UxS) hardware design.
  • Prior experience interfacing directly with government program offices or customers.

Responsibilities

  • Design mechanical equipment, components, and equipment-to-facility interfaces for chemical/energetic material manufacturing systems and unmanned systems (UxS) hardware.
  • Develop 3D models and assemblies in SolidWorks and produce 2D drawings/layouts in AutoCAD.
  • Create manufacturing- and assembly-ready drawing packages, including GD&T per ASME Y14.5.
  • Perform structural and mechanical analysis (FEA) to validate designs for strength, fatigue, and operational loading.
  • Manage CAD data and revisions through a PDM system (e.g., SolidWorks PDM/Vault).
  • Coordinate with chemical and process engineers to align equipment design with process requirements and DoD facility standards.
  • Support design reviews, technical interchange meetings, and site visits with government customers at Indian Head, MD.
  • Generally consider hazard classification, explosive safety, and facility siting requirements when designing equipment for energetic material applications.
  • Provide informal technical mentorship to junior engineers on design practices, drafting standards, and tools.

Benefits

  • Employee Stock Ownership Plan (ESOP)
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