Senior Mechanical Engineer
About The Position
The Mechanical Design group is seeking a Senior Mechanical Engineer – Interconnect Design to join our team. As a member of the MD team, you will be a driving force of innovation and helping build the future of electric vehicle charging. The Interconnect Design Engineer will play a direct role in the design and execution of ChargePoint’s products. We are seeking a confident and personable engineer who has exceptional manufacturing experience, including design for manufacturing, design for cost and assembly, production tooling development, with a proven track record of delivering world-class products in cross-functional teams.
Requirements
- Bachelor’s degree in Mechanical/Electrical Engineering or related field
- Minimum 6 years of industry experience in an Engineering role with 3 years in the Cable Harness or Interconnect design field
- Understanding of cable/connector tests (cross-section, pull-out, current cycling, electrical performance)
- Working knowledge of basic metallurgy, solid mechanics, and material selection as it relates to electrical contacts, conductors and insulators
- Connector selection (IP-rated, pin-outs, etc.); crimp & crimp quality
- Experience with standards & regulations (USCAR, IEC, IPC)
- Interference/shielding/grounding considerations (EMI, routing)
- Thermal design of contacts & ampacity
- Wire gauge selection (twisted pair, micro-coax, AWG, etc.)
- Ability to optimize complex electrical harness wire designs, drawings, and schematics
- Experience working on regulated consumer or industrial products, including the design of components or systems submitted for regulatory compliance approval
- Strong working knowledge of injection molding, CNC machining, and mass production processes
- A self-starter who is comfortable driving multiple parts and aspects of the product design process simultaneously
- Ability to learn quickly and operate outside of your comfort zone
- Proficient in CAD (Zuken & NX highly preferred, others accepted)
- Ability to review and optimize 2D drawings, including understanding tolerances of various manufacturing methods and GD&T
Nice To Haves
- High power system and interconnect design (up to 1kV & up to 500A)
- Ruggedized outdoor electromechanical products (IP protection)
- Strong background in failure analysis and root cause investigations
- Material selection for functional and regulatory requirements
Responsibilities
- Execution from architecture to mass production
- Design, prototype, and refine solutions to difficult engineering challenges
- Interfacing directly with global suppliers to efficiently execute designs into mass production
- Identifying design opportunities for quality, cost, assembly, and manufacturing
- Production tooling development and monitoring for production
- Root cause and failure analysis on parts and products
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Number of Employees
501-1,000 employees
