Senior Mechanical Engineer- New Product Development

Badger Meter•Milwaukee, WI

About The Position

We are seeking a highly experienced Senior Mechanical Engineer to support the development of new products and enhancements to existing offerings within our engineering organization. This role is responsible for leading technical design efforts, ensuring product quality and reliability, and collaborating across multiple functions to successfully bring products to market. The ideal candidate will bring strong engineering judgment, disciplined problem-solving skills, and a proven ability to execute projects from concept through commercialization.

Requirements

Bachelor’s degree in Engineering required
7+ years of relevant engineering experience, preferably in product development
Proficiency with 3D modeling and FEA tools
Demonstrated ability to lead projects to successful completion
Strong analytical, decision-making, and problem-solving skills
Effective communication and presentation skills, with the ability to work across functions and organizational levels

Nice To Haves

Master’s degree in Mechanical Engineering preferred
Experience with LabVIEW, MATLAB, or CFD
Familiarity with Design for Six Sigma (DFSS) methodologies (Green Belt or higher)
Experience integrating electronic components into mechanical systems

Responsibilities

Lead the design and development of new products, as well as improvements to existing products, ensuring alignment with technical, market, and customer requirements.
Maintain responsibility for the technical integrity of designs, including performance, quality, reliability, and verification.
Apply sound engineering principles to troubleshoot complex system issues and improve product designs.
Develop, execute, and document verification test plans to confirm products meet design, regulatory, and customer specifications.
Prepare or oversee the development of test specifications used by quality and manufacturing teams.
Coordinate testing activities with internal and external laboratories, including certification bodies (e.g., UL, CE, NSF, FM, Intrinsic Safety).
Utilize 3D modeling and FEA tools to evaluate and refine designs.
Select materials and manufacturing processes that support product performance and durability, particularly in demanding environments.
Ensure designs meet Design for Manufacturability (DFM) and Design for Assembly (DFA) requirements.
Identify and mitigate technical risks through structured design and analysis approaches.
Lead technical execution of cross-functional projects, ensuring milestones are achieved within established timelines and budgets.
Provide guidance and mentorship to engineering staff as needed.
Contribute to the evaluation and recommendation of new technologies and product concepts.
Work closely with Marketing, Manufacturing, Quality, and Production to ensure products meet cost, schedule, and performance objectives.
Partner with Supply Chain and Manufacturing Engineering to evaluate product costs and identify cost reduction opportunities.
Support Sales and Customer Service teams by providing technical expertise, including field troubleshooting and analysis of product returns.

Benefits

Competitive Pay
Annual Bonus
Eligible for Annual Pay Increases
Comprehensive Health, Vision, and Dental Coverage
15 days Paid Time Off
+ 11 Paid Holidays
Two Ways to Save for Retirement: Badger Meter contributes 25 cents for every dollar you contribute to the plan, up to 7% of your eligible compensation. In addition to the match, the company will also contribute 5% of your eligible compensation to your Defined Contribution account on an annual basis.
Additional access to a certified financial planner to help ensure your money is working for you, at no cost!
Employer Paid benefits including: Employee Assistance Program (EAP), Basic Group Life Insurance, Short Term Disability, and more
Educational Assistance – Tuition Reimbursement up to $5,250
Voluntary benefits including: Additional Life Insurance, Long Term Disability, Accident and Critical Illness coverage
Health Savings Account (HSA) & Flexible Spending Account (FSA) options