Senior Mechanical Engineer

Exol•Wilmington, MA

24d•$125,000 - $171,600•Onsite

About The Position

We are looking for a talented Senior Mechanical Engineer to join our Strategic Projects team within our Core Engineering Org. In this role you will contribute to the entire product lifecycle, from concept to commercialization, of our cutting-edge automated systems. Your expertise in mechanical and structural systems design will be instrumental in developing reliable, efficient, and innovative solutions that bring a step change transformation in our systems.

Requirements

Bachelor's degree or higher in Mechanical Engineering
Minimum of 8 years of relevant industry experience
Strong foundation in mechanical design principles and hands-on experience with electromechanical systems.
Solid experience in CAD software (SolidWorks preferred). Experience with FEA tools (SolidWorks Simulation or Ansys preferred).
Demonstrated ability to select and integrate components such as motors, sensors, and actuators.
Experience with a variety of manufacturing processes (machining, casting, sheet metal, plastics).
Excellent problem-solving, analytical, and critical thinking skills.
Strong communication and interpersonal skills.
Proven ability to work effectively as part of a team.
Passion for robotics, automation, and innovation.

Nice To Haves

Experience in industrial robotics, automation, or material handling (preferred).
Knowledge of PLM systems (preferred).
Experience with design for manufacturing and assembly (DFMA) (preferred).

Responsibilities

Conceptualize, design, and develop complex structural systems for our mobile robots.
Perform analysis, including FEA and tolerance analysis, to optimize designs for performance, cost, and manufacturability.
Work closely with electrical, software, controls, manufacturing, and quality engineering teams to ensure seamless integration and product success.
Identify and troubleshoot design challenges, implement effective solutions, and drive continuous improvement.
Clearly communicate complex technical information to both technical and non-technical audiences. Contribute to a collaborative team environment and a culture of learning.
Actively participate in prototyping, building, testing, and iterating on designs.
Create clear and accurate dimensional drawings per ANSI Y14.5 standards with GD&T. Create and manage Bill of Materials (BOMs) and Engineering Change Orders (ECOs) in PLM.