Senior Mechanical Engineer

Sargent & Greenleaf Inc•Nicholasville, KY

47d

About The Position

Our company is searching for an experienced Senior Mechanical Engineer to join our team. This role is pivotal in designing, developing, and supporting high-security electronic and mechanical lock systems, including new product lines, enhancements to existing solutions, and integrations with third party devices. The position offers a dynamic, fast-paced environment where you will manage multiple projects, demonstrating high levels of responsibility and ownership.

Requirements

Proficiency in SolidWorks 2020+ for 3D modeling, simulation, and design of complex electro-mechanical systems, including schematics and drawings.
Expertise in electro-mechanical principles, integrating drives, sensors, actuators, PLCs, hydraulics, and embedded technologies.
Knowledge of product lifecycle, quality systems (Lean, Six Sigma, FMEA, DFX), and root-cause analysis for failures.
Strong problem-solving, analytical, and troubleshooting skills using math, statistics, and mechanical diagnostics.
Excellent verbal/written communication and interpersonal skills for customer/regulatory interactions and team collaboration.
Leadership in project management, planning, prioritizing, decision-making, and mentoring in small teams.
Creativity and innovation for solving complex security problems and improving efficiency/reliability.
Understanding of safety/regulatory compliance, industry standards/test equipment
Bachelor’s degree in Mechanical Engineering is required
Minimum 7 years of relevant experience in a world class manufacturing environment.

Responsibilities

Design and develop electro-mechanical high-security locks using SolidWorks CAD/CAM, incorporating tolerances, materials, stress analysis, and compliance.
Lead product development from concept to commercialization, including prototyping, testing, and integrating electronic/mechanical solutions for customer needs.
Support production operations through collaboration with manufacturing, quality, and supply chain for process optimizations and troubleshooting.
Provide field service support, including installations, repairs, diagnostics, and customer issue resolution for mechanical/electro-mechanical systems.
Manage compliance and testing, ensuring regulatory adherence, and competitive market analysis in key sectors.
Collaborate with electrical engineers and cross-functional teams to integrate systems, lead projects, and resolve interdisciplinary design issues.
Create and manage engineering documentation, including drawings, specs, manuals, test data, and certification records.
Analyze failures, develop prototypes, oversee manufacturing, and implement continuous improvements using tools such as Lean, Six Sigma, or FMEA.
Lead small team efforts, manage timelines/budgets, mentor juniors, and coordinate with suppliers in a fast-paced environment.
Monitor industry trends and emerging security threats to innovate materials and technologies for locks in vaults, ATMs, and DoD applications.