Senior Mechanical Engineer

IntelliPro Group Inc.•Shakopee, MN

3d•Onsite

About The Position

We are seeking a highly skilled Senior Mechanical Engineer to join a growing engineering team focused on designing and developing custom automation equipment for advanced manufacturing environments. This role is ideal for a hands-on engineer who thrives in building innovative solutions, working closely with cross-functional teams, and driving improvements in quality, efficiency, and production capacity. You will play a key role in taking concepts from idea through design, prototyping, and full-scale deployment.

Requirements

Bachelor’s degree in Mechanical Engineering or related field
8+ years of experience in mechanical design or automation engineering
Strong proficiency in SolidWorks
Experience designing custom automated equipment or machinery
Hands-on experience with prototyping, testing, and equipment validation
Exposure to PLCs, HMIs, and industrial control systems
Ability to work in a fast-paced manufacturing environment
Willingness to travel up to 15%

Nice To Haves

Experience with PTC Creo
Strong knowledge of GD&T and tolerance stack-up analysis
Background in manufacturing or production environments
Experience with SolidWorks PDM
Experience in process development and equipment qualification
Familiarity with data analysis tools such as Minitab
Exposure to advanced or AI-driven automation technologies

Responsibilities

Lead feasibility studies, cost analysis, and risk assessments for automation projects
Design and develop custom machinery, tooling, and semi-automated equipment
Perform hands-on prototyping, testing, troubleshooting, and validation
Drive continuous improvement in manufacturing processes (cycle time, cost, quality)
Develop detailed CAD models, drawings, and BOMs using SolidWorks
Design systems with a focus on manufacturability, reliability, and ease of use
Select and integrate mechanical components (actuators, sensors, pneumatics, etc.)
Apply GD&T and tolerance analysis principles
Work closely with electrical, controls, and software teams for system integration
Partner with manufacturing teams to understand challenges and implement solutions
Support equipment installation, commissioning, and qualification
Manage projects from concept through deployment
Lead design reviews and technical discussions
Mentor junior engineers and provide technical guidance
Track project timelines, budgets, and deliverables
Analyze process performance data using tools like Excel or Minitab
Stay current with emerging technologies and automation trends
Drive innovation and standardization across engineering processes