Senior Mechanical Engineer, Optics Manufacturing

Ametek, Inc.•Middlefield, CT

6d•Onsite

About The Position

Zygo Corporation in Middlefield, CT, a global leader in advanced optical metrology systems, ultra-precise optical components, and complex electro-optical systems, is seeking a Senior Mechanical Engineer for optics manufacturing. This role is based in Middlefield, Connecticut. The engineer will design and support precision mechanical systems, tooling, fixtures, lifting devices, handling equipment, and opto-mechanical assemblies used in the manufacturing of world-class optical components and systems. This position is ideal for a hands-on mechanical engineer who can independently develop practical mechanical solutions, support complex manufacturing operations, and improve the safety, repeatability, and efficiency of optical manufacturing processes. The role involves close collaboration with Manufacturing, Process Engineering, Metrology, Quality, Procurement, suppliers, and customers to develop innovative mechanical designs, support production activities, solve complex technical challenges, and enable the successful manufacturing of precision optical components ranging from small optics to meter-class assemblies.

Requirements

Bachelor’s degree or higher in Mechanical Engineering or a related engineering discipline.
3 - 5+ years of experience in mechanical design, precision manufacturing, tooling design, equipment design, or opto-mechanical engineering.
Advanced SolidWorks proficiency, including part and assembly modeling, detailed drawings, configurations, and release documentation.
Experience designing precision tooling, fixtures, lifting devices, handling systems, and opto-mechanical assemblies for manufacturing environments.
Strong understanding of GD&T, tolerance analysis, engineering drawings, design for manufacturability, and mechanical analysis methods, including FEA.
Experience supporting precision optical manufacturing environments, including large, fragile, high-value components.
Strong communication, collaboration, and problem-solving skills.
Must have the legal right to work in the U.S.
Must be legally authorized to access export-controlled information and source code.

Responsibilities

Design and release precision tooling, fixtures, lifting devices, handling systems, and opto-mechanical assemblies using SolidWorks.
Develop fabrication-ready CAD models, detailed drawings, GD&T documentation, bills of material, and engineering release packages.
Perform or support stress, thermal, motion, and structural analyses to ensure robust and reliable mechanical designs.
Improve manufacturability, reduce handling risk, and support prototype builds, testing, validation activities, and technical problem resolution.
Collaborate with Manufacturing, Process Engineering, Metrology, Quality, Procurement, suppliers, and customers to deliver practical mechanical solutions and support continuous improvement initiatives.