Senior Mechanical Design Engineer

ROUSH•Allen Park, MI

6d•Onsite

About The Position

We work alongside the best and brightest to do incredibly cool things you wouldn't believe. At Roush, you're part of building the future. Are you someone that has a passion for providing innovated solutions to complex challenges? Do you want to work someplace where creativity and new ideas are encouraged? If so, then keep reading. We fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage. The Senior Mechanical Design Engineer is a broad role that requires working on a variety of engineering programs. The role works on projects for large and small customers to meet customer timelines. The Senior Mechanical Design Engineer works in a team environment to understand each customer’s unique needs and mentors and oversees team members’ technical deliverables to ensure Roush and customer standards are met. This position is located in Allen Park, MI

Requirements

Bachelor’s degree in Mechanical Engineering or equivalent
Minimum 4 years of experience in automotive, aerospace, or related industry experience
Experience with DFMEA, DVP&R, DFM, DFA and FEA
Must be a US citizen or US lawful permanent resident allowing for ITAR compliance
Advanced knowledge of mechanical systems such as; kinematics and motion analysis, multi-degree-of-freedom linkages, hinge and latch mechanisms, cam and follower systems, gear trains, spring and damping mechanisms
Hands-on troubleshooting and problem-solving skills
Ability to work on multiple programs simultaneously
Excellent computer skills including Microsoft Office Suite
Strong verbal and written communication skills
Ability to perform effectively in a team environment

Nice To Haves

Master’s Degree in Mechanical Engineering or equivalent
Simulation experience (FEA, physics-based modeling or similar)
Hands-on ICE, hybrid and/or electric vehicle development experience
Design and release experience within a PLM

Responsibilities

Develop and maintain 3D CAD models of complex mechanical systems, including parts, large assemblies, mechanisms, and integrated subsystems, utilizing robust parametric modeling practices with clear design intent to support iteration, reuse, and product evolution
Build, manage, and validate large and configurable assemblies by performing interference checks, motion and fit analyses, and maintaining CAD data within a controlled, revision-managed, cross-functional environment
Create and refine solid and surface models to meet functional, aesthetic, and manufacturability requirements, incorporating DFM/DFA principles directly into design geometry
Translate customer needs into clear design requirements and feasible mechanical concepts, evolving designs from concept through prototype and supporting hardware development including testing all in a hands-on environment
Produce accurate and complete 2D manufacturing drawings from 3D models, including GD&T, tolerancing, and industry-standard documentation to support fabrication and inspection
Leverage CAD models to support engineering analysis, prototyping, testing, and supplier collaboration, including the use of Computer-Aided Engineering (CAE) tools to analytically validate and refine designs
Provide technical leadership through mentoring, design reviews, and enforcement of modeling standards and best practices, offering guidance and coaching to team members
Communicate design status, risks, and progress effectively through internal documentation and external customer reporting, while working hands-on in a mechanical development environment