Senior Mechanical Design Engineer

ALSOPalo Alto, CA
$180,000 - $210,000Onsite

About The Position

We’re ALSO, an electric mobility company originally conceived as a part of Rivian. We’re a passionate team of builders, dreamers, doers and innovators, focused on creating entirely new (not to mention, innovative and delightful) vertically integrated, small EVs designed to meet the global mobility challenges of today and tomorrow. Our mission is to inspire everyone to ride ALSO—replacing many local car, truck and SUV miles with ones on vehicles that are more affordable, more enjoyable and 10-50x more efficient. ALSO is looking for a Senior Mechanical Design Engineer to support the Drivetrain and Actuators Team developing structures, motors, geartrains and integrating these to our next generation vehicles

Requirements

  • Design experience within drivetrain components including gears, bearings, castings, electric motors, thermal systems, and low voltage interconnects
  • Strong foundation in material properties, heat treatment, statics, and dynamics
  • Proficient in 3D/2D CAD (Catia V5/V6 preferred) and skilled in CAE tools (Ansys, Abaqus, HyperWorks, or similar)
  • Strong knowledge of GD&T and tolerance stack-up analysis
  • Familiarity with PLM systems, BOM structuring, engineering changes, and deviation processes

Responsibilities

  • Design, develop, and test components in drivetrain and actuators for light electric vehicle platforms
  • Create detailed drawing packages and manufacturing instructions for mechanical parts and assemblies
  • Perform 3D modeling of components and assemblies, including die castings, injection-molded plastics, sheet metal, and fasteners
  • Collaborate with electrical engineers to integrate PCBAs, wire harnesses, and electronic systems into mechanical designs
  • Coordinate validation efforts with Tier 1 and Tier 2 suppliers
  • Develop and execute design verification plans and reports (DVP&R)
  • Lead and maintain design failure mode and effects analyses (DFMEAs)
  • Prototype and iterate designs using hands-on fabrication and lab testing to validate functionality

Benefits

  • Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by ALSO with FSA & HSA options.
  • One Medical membership and dedicated insurance advocates.
  • Rich fertility and family building benefits with Progyny.
  • Flexible time off.
  • 401(k) match.
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