Senior Materials Engineer, Polymers

Milwaukee ToolBrookfield, MT
Onsite

About The Position

The Sr. Materials Engineer will identify, develop, and support applications that are innovative & desirable for use in Power Tools and contribute to their long-term continuous improvement. As an engineer for Milwaukee Tool, you will be located at our Corporate & Global Design Headquarters in Brookfield, WI, and be part of a rapidly growing company. You will work in a fast-paced environment to innovate new products as a member of a cross-functional team. One of the most rewarding aspects of the job is seeing a product you designed from concept to production in the hands of professionals.

Requirements

  • BS in Materials Science /Engineering with polymers focus.
  • 8 + years hands-on, practical experience in polymer manufacturing, testing, R&D, and design.
  • Experience with various materials, manufacturing & applications - emphasis on plastics, elastomers, thermoset resins, adhesives & coatings.
  • Understanding & experience with rapid prototyping, injection molding & overmolding technologies
  • Excellent problem-solving skills and a hands-on attitude.
  • Excellent written & verbal communication skills
  • Ability to work independently with minimal supervision
  • High proficiency in Microsoft Office programs, especially Excel and Power Point.
  • Ability to travel 10% of the time to suppliers, development partners, production facilities & conferences
  • Travel between local buildings (Menomonee Falls & Brookfield) for use of analysis equipment.
  • Experience with failure analysis & fractography

Nice To Haves

  • Master’s degree preferred, but not required.
  • Preferred thermal analysis knowledge – TGA, DSC, DMA
  • Preferred compositional testing knowledge – FTIR, SEM/EDS, GCMS, XRF, MFR
  • Preferred mechanical testing knowledge – Tensile/Flex, Fatigue, Creep & Impact
  • Proficiency in CAD (NX, Fusion 360) and FEA (Ansys) software is preferred
  • Competency in Moldflow simulation is desirable, but not required.

Responsibilities

  • Research & develop new polymer technologies (plastics, elastomers, composites, adhesives, and coatings), systems and manufacturing techniques
  • Apply knowledge & understanding to define high performance solutions
  • Identify engineering trends and drive strategies to guide the organization’s technical direction
  • Review intellectual property and technical publications to identify opportunities for development
  • Provide technical leadership, direction, guidance and engineering expertise to the organization
  • Provide analysis, expertise & recommendations for material selection, tooling, and processing
  • Perform root cause failure analysis of field & test failures
  • Self-motivation to lead material/process investigations to solve and/or prevent quality issues
  • Provide as-needed support to suppliers & production facilities for engineering builds, product launches, mass production, quality issues and continuous improvement activities
  • Recognize inefficiencies in materials applications and sponsor improvement and cost/weight-saving activities
  • Independently schedule, develop agendas for, facilitate and document technical project meetings and formal presentations
  • Draw concise, logical, written conclusions from experiments and present recommendations to a variety of company levels and educational disciplines
  • Effectively identify and communicate issues to upper management in a clear, concise and timely manner while driving action based on urgency
  • Manage external relationships with university research teams, start-up companies, professional societies & associations and external testing experts
  • Mentor and train junior engineers in their design, material selection, and failure analysis

Benefits

  • health, dental, vision, life insurance
  • 401k matching
  • an excellent working environment that includes an on-site cafeteria, state of the art fitness facility, recreational sports leagues, and company outings.
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