Senior Manufacturing Engineer

TSC•Huntsville, AL

About The Position

FALCATA Production Division is hiring a Senior Manufacturing Engineer based in Huntsville, Alabama. The division provides products and services in radar, communication systems, sensors, antennas, and other electronics systems for missile, radar and sensor, communications, control systems, data acquisition, and signal processing markets. Its products range from application-specific integrated circuits to complete radar and communication systems, and it provides systems engineering support across analysis, requirements, interface control, and test planning and execution. In this role, you will analyze and optimize production processes, introduce technologies to improve efficiency and quality, and work with cross-functional teams to address bottlenecks in electronics manufacturing. The position supports high-performance hardware production and calls for analytical ability, leadership, and a focus on continuous improvement.

Requirements

  • Bachelor’s degree in an engineering-equivalent field from an ABET-accredited school and at least 8 years of relevant experience; alternatively, a master’s degree and at least 6 years of relevant experience, or a Ph.D. and at least 3 years of relevant experience.
  • Military or DoD manufacturing experience, including mechanical assemblies and/or circuit card assemblies and integration.
  • Familiarity with IPC, J-STD, MIL, and DoD standards.
  • In-depth knowledge of AS9100 standards and certification processes.
  • Experience developing and implementing new maintenance programs and creating training programs.
  • U.S. citizenship due to OPSEC requirements.
  • Ability to obtain and maintain a government security clearance.

Nice To Haves

  • Active DoD Secret clearance.
  • Experience with development programs and transition to production.
  • Experience applying audit standards, procedures, and techniques.
  • Ability to interact across all organizational levels, communicate and implement agreed-upon changes effectively, and navigate difficult situations toward productive outcomes.
  • Strong analytical skills in root-cause analysis and corrective and preventive action determination.
  • Effective communication, teamwork, and leadership abilities.
  • Ability to work independently or as part of a team in a fast-paced environment.
  • Ability to maintain accurate records and documents in accordance with policies and procedures.

Responsibilities

  • Assist in developing and implementing assembly procedures.
  • Introduce new equipment and train employees in its use.
  • Assist in leading and adhering to safety, quality, cost, schedule, technical, programmatic, and performance expectations.
  • Conduct process audits and ensure compliance with internal and external quality standards, including IPC and AS9100.
  • Provide shop-floor support and develop manufacturing plans and tooling requirements.
  • Implement engineering changes and coordinate changes to the build process within an electrical and mechanical manufacturing facility.
  • Mentor and train junior engineers and technicians.
  • Translate engineering intent, drawings, and configurations into work instructions that produce high-quality hardware.
  • Apply Design for Manufacturability (DFM) and Design for Assembly (DFA) techniques to new and existing products to develop optimal design and manufacturing solutions.
  • Analyze and optimize production processes, integrate new technologies, and collaborate with teams to identify and eliminate bottlenecks.

Benefits

  • Stable work environment
  • Competitive salary
  • Comprehensive benefit package
  • 401(k) plan
  • Flexible work schedules
  • Tuition reimbursement
  • Co-sponsored health plan
  • Paid leave
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