Senior Manufacturing Engineer

Teledyne Technologies Incorporated•Billerica, MA
•$120,300 - $160,400

About The Position

The Senior Manufacturing Engineer develops, implements, and maintains manufacturing methods, processes, and operational sequences for producing parts, components, subassemblies, and final assemblies. The role collaborates with Design Engineering to support the release of new lens products, estimates manufacturing costs, establishes time standards, and recommends tooling and process requirements for new and existing product lines. It also maintains manufacturing records and reporting systems in accordance with ISO 9001:2015 and Global Trade Compliance requirements. The work includes hands-on electro-mechanical activities and technical problem-solving across office, laboratory, and manufacturing environments. The position focuses on developing and improving manufacturing processes for infrared lenses, supporting production and quality, improving equipment and tooling, training technicians, and applying Lean and 5S principles. It also involves environmental testing of opto-mechanical systems using thermal chambers and vibration testing equipment.

Requirements

  • Bachelor’s degree in Manufacturing Engineering or a related technical discipline.
  • 10 or more years of relevant manufacturing engineering experience.
  • Six Sigma Green Belt certification.
  • Experience with SolidWorks or similar mechanical design software.
  • Prior experience with imaging optical design principles.
  • Prior experience with infrared optical systems and radiometry.
  • Lean/5S training and experience.
  • Strong knowledge of manufacturing methods, tooling, equipment, process controls, and production systems.
  • Demonstrated experience developing, implementing, and improving manufacturing processes.
  • Demonstrated ability to troubleshoot and resolve complex manufacturing and production issues.
  • Knowledge of Lean manufacturing and 5S principles and practices.
  • Strong analytical, problem-solving, and decision-making skills.
  • Strong project management and cross-functional collaboration skills.
  • Proficiency with Microsoft Office applications, including Word, Excel, and Outlook.
  • Must be a U.S. citizen, U.S. national, legal permanent resident, asylee, or refugee, or be eligible to apply for and obtain the appropriate U.S. Department of State or Commerce export control license.

Responsibilities

  • Develop and improve manufacturing processes for the production of infrared lenses.
  • Create, review, and update assembly and test instructions and checklists to ensure compliance with internal and regulatory standards.
  • Evaluate material and production defects and work with Quality to develop and implement corrective actions.
  • Address out-of-flow materials and provide technical support to Production and Quality.
  • Continuously improve manufacturing processes, methods, equipment, tooling, and training.
  • Collaborate with Equipment Maintenance and external vendors to optimize equipment performance and maintain production efficiency.
  • Train production technicians on new processes and periodically audit established processes for compliance and effectiveness.
  • Partner with Mechanical and Tooling Design teams to develop and implement devices that improve production processes.
  • Evaluate, justify, specify, and procure new equipment to support development and production requirements.
  • Apply Lean and 5S manufacturing principles to promote operational efficiency and continuous improvement.
  • Collaborate with Engineering to ensure accurate specifications are used for product evaluation and validation.
  • Perform environmental testing of opto-mechanical systems using thermal chambers and vibration testing equipment.
  • Support the release of new lens products with Design Engineering.
  • Estimate manufacturing costs, establish time standards, and recommend tooling and process requirements for new and existing product lines.
  • Maintain accurate manufacturing records and reporting systems in accordance with ISO 9001:2015 and Global Trade Compliance requirements.
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