Senior Manufacturing Engineer – Assembly, Laser & Material Handling
About The Position
About Ensurge Micropower Ensurge Micropower (OSE: ENSU) is a pioneer in solid-state microbattery technology, enabling the next generation of intelligent, connected devices. Leveraging proprietary thin-film and roll-to-roll manufacturing, Ensurge delivers safe, high-energy-density batteries for wearables, health tech, industrial sensing, and defense applications. As our technology transitions from development to production, disciplined manufacturing execution becomes the differentiator. Role Overview: Ensurge is seeking a Senior Manufacturing Engineer (IC) to own and scale the Assembly, Laser, and Material Handling processes from pilot through early production. This role is not just about process — it is about delivering manufacturing results. You will be responsible for: Turning engineering processes into production-capable systems Driving output, yield, and stability on the line Building the infrastructure (process, equipment, flow, documentation) required for repeatable execution This is a high-impact, hands-on role at the center of Ensurge’s transition from technology demonstration to product delivery.
Requirements
- 7–12+ years in manufacturing engineering (battery, semiconductor, thin-film, or similar)
- Proven experience owning manufacturing processes on the floor
- Strong track record of: Driving yield and throughput improvements Supporting or leading pilot → production scale-up
- Hands-on mindset — comfortable working directly with: Equipment Technicians Operators
Nice To Haves
- Experience with: Laser processing or micromachining Precision assembly or micro-scale systems Automated material handling
- Background in thin-film, semiconductor, or battery manufacturing
- Experience with MES, traceability systems, or data-driven manufacturing
Responsibilities
- Own daily manufacturing performance for the Assembly, Laser, and Material Handling areas
- Drive output, yield, uptime, and cycle time
- Support production directly — troubleshooting issues in real time
- Partner with Operations to ensure line execution meets plan
- Convert R&D processes into repeatable, production-ready workflows
- Define and lock: Process flows Critical parameters (CPPs) Control limits and OCAPs
- Ensure processes are robust, stable, and scalable
- Work with Equipment Engineering to: Define tool requirements Improve reliability and uptime Implement process-driven upgrades
- Lead tool qualification and process acceptance
- Ensure equipment supports throughput, precision, and repeatability
- Design or influence: Fixtures Handling systems Assembly tooling
- Own flow from sheet → quad → final assembly
- Reduce bottlenecks, WIP, and inefficiencies
- Improve line balance and production scheduling alignment
- Support layout and flow improvements as the system scales
- Partner with Quality to implement: SPC and process control Traceability and data capture
- Build and maintain: SOPs Process specs Control plans
- Ensure manufacturing is data-driven and auditable
- Lead structured RCA on: Yield loss Defects Downtime
- Implement sustainable fixes — not workarounds
- Drive continuous improvement aligned to operational excellence principles (standard work, DMS, etc.)
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
No Education Listed
Number of Employees
1-10 employees
