Senior Manufacturing Engineer (Structures)

Varda Space Industries•El Segundo, CA

22h•$140,333 - $179,314•Onsite

About The Position

As the Senior Manufacturing Engineer (Structures) at Varda, you will own the manufacturing processes for primary and secondary structural assemblies that form the backbone of our reentry capsules and spacecraft. From composite layup and cure operations to machined metallic substructures and bonded panel assemblies, you will bridge the gap between structural design intent and production reality. You will work shoulder-to-shoulder with structural design engineers and a skilled technician team to drive process discipline, eliminate rework, and steadily increase vehicle build cadence. This is a hands-on role for someone who understands how parts are actually made, not just how they are designed, and who is energized by the challenge of scaling a complex aerospace manufacturing operation.

Requirements

B.S. in Mechanical or Materials Engineering, or a related discipline, with consideration given to equivalent professional experience (typically 3–6+ years)
3+ years of manufacturing experience with structural assembly or manufacturing — Riveted or welded structures, machined metals, or composites and bonded structures
Strong understanding of structural static loads analysis, mechanical properties of materials and processes used to assemble riveted and bolted structures.
Hands-on experience assembling and fabricating structural assemblies, such as welding, adhesive bonding, or riveting.
Ability to read and interpret engineering drawings, GD&T callouts, and structural assembly models
Experience writing and maintaining manufacturing process documentation and work instructions
Strong problem-solving skills; able to diagnose structural build defects and drive corrective action through to closure
Must be physically able to regularly lift 25 lbs., bend, stoop, and stand for extended periods while working directly with hardware

Nice To Haves

M.S. degree in Mechanical engineering specialized in Materials Science, Structural Analysis, or related discipline, with consideration given to equivalent professional experience
Experience manufacturing primary flight structures for launch vehicles, satellites, or reentry systems
Familiarity and strong understanding of dynamic and vibrational loads analysis
Background in transitioning structural assemblies from R&D/prototype to rate production, including tooling qualification
Knowledge of and familiarity with the manufacture of aerospace structural materials like aluminum alloys, titanium, and steel in a manufacturing context
Experience with 3D CAD tools (CATIA, SolidWorks, NX) for tooling design and assembly model review
Familiarity with first article inspection (FAI) processes and FAIR documentation requirements
Prior experience at a new-space or defense prime where structural production cadence was actively being increased

Responsibilities

Own manufacturing processes for composite structures (wet layup, prepreg, autoclave/oven cure), machined metallic components, and bonded assemblies
Develop and maintain detailed work instructions, process specifications, and manufacturing travelers for all structural build operations
Provide DFM feedback to structural design engineers on composite part design, tooling accessibility, bond joint design, and fastener patterns
Implement and enforce cleanliness, FOD prevention, and contamination control procedures for composite and bonded structure operations
Lead non-conformance investigations and root cause corrective actions for structural build defects and materials issues, including dimensional discrepancies and tolerance stackups, coating failures or damage to structure or protective coatings
Define and procure tooling — drill jigs, assembly fixtures — required to support production scaling
Refine floor layouts and product flow for structural subassembly work cells to reduce travel time and improve throughput
Coordinate with supply chain on incoming material inspection requirements for composite materials, adhesives, and structural raw stock

Benefits

Flexible PTO policy + 12 paid holidays
100% company-paid Medical, Dental, and Vision insurance plans for employees and dependents with FSA and employer-matched HSA options
Voluntary accident, hospital, critical illness, and pet insurance
$120/month wellness reimbursement for gym and fitness expenses
12 weeks of parental leave (with supplemental disability leave for CA mothers)
Family building, pregnancy, parenting and menopause benefits via Maven Clinic
Sponsored One Medical memberships for employees and their dependents
Substantial incentive equity in a fully funded space start-up
401(k) retirement plan with 6% employer match (immediately vested)
$20/pay period cell phone reimbursement
Relocation support for new hires, if needed
Fully stocked kitchen with lunch provided daily and dinner provided twice weekly
Company and team-bonding events, happy hours and mission-success celebrations
Complimentary EV charging
Dog-friendly office space