Senior Manufacturing Engineer (NPI)

Whippany Actuation Systems•Whippany, NJ

15h•$110,000 - $135,000•Onsite

About The Position

Whippany Actuation Systems is seeking an aggressively forward-thinking and passionate Sr. Manufacturing Engineer (NPI) to join a team dedicated to implementing world-class manufacturing methods and processes. This role is responsible for launching new products into production, focusing on manufacturability, cost-effectiveness, and compliance with industry and customer requirements. The engineer will collaborate cross-functionally with design, quality, and production teams, bridging the gap between design and production to ensure smooth transitions from prototype to full-rate manufacturing.

Requirements

Bachelor’s Degree in Manufacturing, Industrial or Mechanical Engineering from an Accredited university or college
5 years relevant experience working in a manufacturing environment.
Working knowledge of manufacturing processes, such as machining assembly, and special processes.
Basic understanding of statistical analysis.
Experience reading blueprints.
Familiarity with ERP/MRP systems for BOM and routing creation.
Authorization to work in the US.
U.S. persons (i.e., U.S. citizens, permanent residents, and other protected individuals under the Immigration and Naturalization Act, 8 U.S.C. 1324b(a)(3)) due to access to export-controlled technology.

Nice To Haves

Proficiency with CREO, Auto CAD, SolidWorks, etc. (CAD software).
Experience with Windchill (PLM software).
Ability to work independently with minimal supervision.
Prior experience and/or certification with Lean Manufacturing and/or Six Sigma.
Familiarity with supplier onboarding or manufacturing readiness assessment for new parts.
Experience with CNC machining, assembly fixturing, or tooling development.
Exposure to configuration management and engineering change processes.
Bias for action. Ability to spontaneously recognize problems and opportunities. Ability to drive problem resolution and flow through to completions.
Ability to analyze problems, identify root causes and provide corrective solutions.
Ability to handle diverse activities simultaneously.
Creative problem solver who makes solid decisions driven by metrics.
Willing to own the process/problem through to completion.
Able to work in a team environment to achieve the desired results.
Communicates effectively both orally and in writing.
Fully proficient with Microsoft Office Suite including Intermediate Excel.

Responsibilities

Act as manufacturing lead on NPI programs from concept through production handoff.
Collaborate with design engineering to influence designs for manufacturability and cost reduction.
Develop manufacturing process plans, work instructions, and standard operating procedures for new products.
Specify tools, fixtures, equipment, and methods needed to manufacture new products efficiently/consistently.
Lead or support PFMEAs (Process Failure Modes and Effects Analysis), process capability studies, and risk mitigation plans for new processes.
Coordinate pilot builds and first article inspections by working closely with production and quality teams.
Establish process controls, routings, and BOMs within the ERP/MRP system.
Drive continuous improvement activities during and after NPU launches to reduce cycle times, scrap, and rework.
Support supplier development and readiness for outsourced or build-to-print components as needed.
Support machinists during production by troubleshooting technical issues and addressing process variability.
Ensure compliance with AS9100, ITAR, and customer-specific quality standards.
Participate in customer reviews, technical readiness reviews, and internal program meetings.
Actively participates in EHS activities such as area inspections, safety assessments, team meetings, accident investigations and procedure development.
Brings unsafe conditions to management’s attention or corrects as able.
Performs other duties as may be assigned.