Senior Manager: Manufacturing - Downstream Bulk Drug Substance

AmgenHolly Springs, NC
$136,228 - $184,308Onsite

About The Position

Amgen is seeking a Senior Manager of Manufacturing for its newest and most advanced drug substance manufacturing plant, the Amgen FleX Batch facility. This facility combines cutting-edge single-use technologies with traditional stainless-steel equipment for maximum operational flexibility. It features best-in-class drug substance manufacturing technologies with industry 4.0 capabilities and integrates sustainability innovations to support Amgen's goal of being a carbon-neutral company by 2027. The Senior Manager will provide leadership for 24/7 downstream purification operations, collaborate on the commissioning, qualification, start-up, and GMP operation of the new facility, and coach Front-Line Managers overseeing direct drug substance production staff. This role is crucial for ensuring safe, reliable, and compliant operations through effective organizational design, workforce planning, hiring, onboarding, training, and development.

Requirements

  • Doctorate degree and 2 years of Manufacturing & Operations experience
  • Master’s degree and 6 years of Manufacturing & Operations experience
  • Bachelor’s degree and 8 years of Manufacturing & Operations experience
  • Associate's degree and 10 years of Manufacturing & Operations experience
  • High School diploma/GED and 12 years of Manufacturing & Operations experience
  • 2 years of managerial experience directly managing people and/or leadership experience leading teams, projects, programs or directing the allocation of resources

Nice To Haves

  • Demonstrated managerial experience in a GMP manufacturing drug substance plant
  • Demonstrated experience in applying Operational Excellence and Lean Manufacturing
  • Cross-functional work experience in either Process Development, Quality or Engineering
  • Excellent communication skills, drive, sense of urgency, energy level and problem-solving abilities
  • Demonstrated ability to forge and maintain strong relationships with other functional areas
  • Ability to effectively develop and coach staff and positively advance the culture of an organization

Responsibilities

  • Provide leadership and guidance to the team responsible for 24/7 manufacturing operations in downstream purification.
  • Collaborate cross-functionally to enable the commissioning, qualification, start-up, and GMP operation of a new drug substance manufacturing facility.
  • Coach and develop Downstream Front-Line Managers who oversee staff supporting direct drug substance production.
  • Be accountable for the organizational design of the manufacturing team, including workforce planning, hiring, onboarding, training, qualification, and development of staff.
  • Ensure personnel are appropriately trained and qualified in accordance with established training programs, procedures, and operational readiness requirements.
  • Provide leadership and manufacturing oversight for Commissioning and Qualification activities associated with downstream process systems, equipment, utilities, and supporting infrastructure.
  • Partner with Engineering, Quality, Automation, Validation, Process Development, and project teams to review system designs, commissioning and qualification protocols, acceptance criteria, turnover packages, and supporting documentation.
  • Ensure appropriate Manufacturing participation in design reviews, system walkdowns, factory and site acceptance testing, commissioning execution, equipment qualification, process demonstrations, water runs, engineering runs, and performance qualification activities.
  • Support the identification, documentation, escalation, and resolution of equipment, process, automation, and facility issues identified during C&Q and start-up.
  • Provide leadership and oversight for downstream chromatography column packing activities to ensure readiness for reliable GMP operations.
  • Lead operational readiness activities required for successful facility start-up and transition to routine GMP manufacturing, including development and execution of readiness plans, establishment of operating procedures and standard work, completion of training and qualification activities, confirmation of materials and equipment availability, implementation of shift structures, and verification that manufacturing systems and support processes are prepared for operation.
  • Establish and monitor readiness metrics, risks, dependencies, and action plans, ensuring that gaps are identified early, assigned to accountable owners, and resolved in alignment with project and manufacturing milestones.
  • Ensure effective handover of qualified systems from the project organization to Manufacturing and establish sustainable processes for equipment ownership, system performance monitoring, troubleshooting, preventive maintenance coordination, and continuous improvement.
  • Be accountable for sustained manufacturing performance, including safety, quality, compliance, schedule adherence, operational reliability, workforce capability, and continuous improvement across downstream purification operations.
  • Develop and retain a diverse and high performing team in alignment with operational readiness schedules to ensure successful startup and commercial GMP operations.
  • Mature the site’s safety and quality culture of the department and champion continued improvement.
  • Collaborate as one team of all manufacturing support groups (Quality, Process Development, Engineering, Supply Chain, and network partners).
  • Provide support to troubleshoot, identify, and resolve issues as needed and manage call coverage for 24/7 operation.
  • Provide technical leadership for the investigation of deviations and the development of corrective actions.
  • Develop and implement departmental strategy and plans that are aligned with the broader organizational strategy and deliver continuous improvement.
  • Provide leadership and oversight for downstream chromatography column packing activities, including planning, execution, qualification, troubleshooting, documentation, and readiness to support reliable GMP manufacturing operations.
  • Lead and support regulatory inspections for areas of responsibilities including evaluating complex compliance issues and developing playbooks for the inspections.
  • Deliver against organizational financial commitments while championing a lean philosophy.
  • Provide Manufacturing leadership and support for Commissioning and Qualification activities, including design reviews, system walkdowns, protocol execution, issue resolution, and equipment turnover.
  • Lead operational readiness activities for downstream manufacturing, including procedures, training, staffing, materials, system ownership, and readiness assessments to support successful facility start-up and transition to GMP operations.

Benefits

  • Generous Total Rewards Plan comprising health, finance and wealth, work/life balance, and career benefits
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