Senior Lead Controls Engineer - NIGHT SHIFT
About The Position
As International Motors continues to grow in San Antonio, we are expanding our production operations with the introduction of a night production shift. The night shift is Monday through Thursday from 5:30 PM to 4:00 AM, with production planned to begin in early 2027. This is a salaried position supporting a manufacturing operation. While the primary schedule aligns with the designated production shift, employees are expected to provide operational support as needed to meet business objectives. This may require working outside normal production hours, including extended shifts, production startup activities, recovery efforts, and occasional weekend support based on operational requirements. Shift Differential: 10% differential upon transitioning to Night Shift work schedule. We are seeking experienced Senior Lead Controls Engineers - Night Shift to provide technical leadership and hands-on support for our night shift manufacturing operations. This position serves as the primary escalation point for complex automation and controls issues affecting production equipment, material handling systems, robotics, and plant-wide control systems. The ideal candidate is a highly skilled automation professional with extensive experience in Rockwell Automation platforms, Ignition SCADA, industrial networking, robotics, and troubleshooting high-volume manufacturing systems. This role requires strong technical leadership, rapid decision-making, and the ability to support multiple production areas in a fast-paced environment.
Requirements
- Bachelor's degree and at least 5 years of product manufacturing experience
- At least 1 years of lead experience
- OR Master's degree and at least 3 years of product manufacturing experience
- At least 1 years of lead experience
- OR At least 8 years of product manufacturing experience
- At least 1 years of lead experience
- Qualified candidates, excluding current employees, must be legally authorized on an unrestricted basis (US Citizen, Legal Permanent Resident, Refugee or Asylee) to be employed in the United States. We do not anticipate providing employment related work sponsorship for this position (e.g., H-1B status)
Nice To Haves
- Rockwell Automation PLC programming
- Studio 5000 Logix Designer
- FactoryTalk View SE/ME
- Ignition Perspective SCADA
- Industrial Ethernet networking
- SQL Server databases
- OPC communications
- VFD configuration and troubleshooting
- Electrical system troubleshooting
- Fanuc robot programming and troubleshooting
- AGV/AMR systems
- Automated conveyor systems
- Manufacturing Execution Systems (MES)
- Vision systems
- Production tracking systems
- Industrial cybersecurity
- Multi-plant automation support
- Strong sense of ownership and urgency
- Excellent troubleshooting under pressure
- Ability to lead through influence
- Effective communication with production, maintenance, and leadership teams
- Commitment to safety and continuous improvement
- Ability to balance short-term production support with long-term system reliability improvements
Responsibilities
- Lead troubleshooting efforts for automation-related production disruptions.
- Provide rapid response and root cause analysis for controls, electrical, network, robotics, and system integration issues.
- Support production, maintenance, quality, and operations teams in resolving equipment failures and process abnormalities.
- Minimize downtime through effective diagnostic and corrective action practices.
- Develop, maintain, and troubleshoot: Allen-Bradley ControlLogix and CompactLogix PLC systems, FactoryTalk software applications, Ignition SCADA and HMI applications, Industrial Ethernet networks, Variable Frequency Drives (PowerFlex, SEW and equivalent), Fanuc robotics systems, Vision systems and barcode tracking solutions, SQL-based manufacturing databases and reporting systems.
- Support automated conveyor systems and material transport equipment.
- Support AGV/AMR deployments and fleet management systems.
- Maintain and improve overhead crane automation and monitoring systems.
- Support manufacturing execution, production monitoring, and plant visualization systems.
- Identify and implement controls improvements that increase safety, reliability, throughput, and maintainability.
- Analyze downtime trends and develop permanent corrective actions.
- Lead modernization and upgrade projects for aging automation systems.
- Standardize controls architectures, coding practices, and SCADA/HMI development standards.
- Serve as the senior technical resource for night shift maintenance and operations teams.
- Mentor Controls Engineers, Electricians, and Automation Technicians.
- Develop troubleshooting documentation, standards, and training materials.
- Coordinate controls-related activities during launches, shutdowns, and major equipment modifications.
- Support industrial cybersecurity initiatives and secure architecture practices.
- Ensure compliance with company engineering standards and machine safety requirements.
- Maintain system backups, disaster recovery procedures, and change management documentation.
Benefits
- 10% differential upon transitioning to Night Shift work schedule.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
