Flight Test Engineer

Empirical Systems Aerospace, Inc. • San Luis Obispo, CA

8d • $90,000 - $120,000 • Onsite

About The Position

We are seeking a self-motivated Senior Flight Test Engineer to join our team. The engineer will assist in the multi-functional product development of new designs while collaborating with other engineering disciplines and project personnel. You will play a crucial role in the planning, execution, and analysis of flight tests for unmanned aerial vehicles (UAVs). You will work with cross-functional teams to develop test plans, conduct flight tests, and ensure that UAV systems meet performance, safety, and reliability standards. This position requires a strong background in aerospace engineering, a deep understanding of UAV systems, and experience in flight testing. This role involves working on multiple platforms and vehicles, supporting both ground and flight-testing operations.

Requirements

• Bachelor’s degree in engineering or equivalent.
• 5-8 years of experience in aerospace engineering, with at least 3-5 years in UAV flight testing or a closely related field.
• Hands-on experience in planning and conducting flight tests for unmanned systems.
• Experience with power distribution systems theory, design, test, or analysis.
• Experience with electric motor and controller/inverter theory, design, test, or analysis.
• Able to work with high voltage (>500V).
• Strong analytical and problem-solving skills.
• Proficiency in flight test software and simulation tools.
• Excellent communication and teamwork abilities.
• Ability to work in a fast-paced, dynamic environment.
• Understanding of structures, mechanisms, system layout, materials, and processes.
• Experience with data collection and reduction software (LabView, MatLab).
• Proficiency with the Microsoft Office Suite (Word, Excel, PowerPoint).
• Experience with SolidWorks and SolidWorks PDM (or similar).
• Structural or thermal analysis of structures and systems.
• Part 107 pilot qualified, or ability to obtain
• US Citizenship Required.

Nice To Haves

• Master’s degree in Aero or Mechanical Engineering or equivalent and/or 5+ years of experience.
• Familiarity with electronics testing.
• Experience with digital communication protocols such as SPI, Ethernet, and CAN bus.
• Experience in UAS design.
• Familiarity with Military standards for aircraft design and electromagnetic compatibility.
• Experience with metallic and composite design and analysis.
• Experience with design for manufacturing and advanced manufacturing processes.
• Hands-on experience working with machine shops, integrating prototype designs, and conducting validation tests.
• Strong organizational skills and attention to detail.
• Experience with supplier management and procurement (e.g., SOWs, RFPs, vendor management).
• Familiarity with Risk Management.
• Ability to work on DoD projects.

Responsibilities

• Provide testing and flight-testing support for company projects.
• Develop and maintain high-quality testing documentation to include detailed test plans that describe objectives, methodologies, safety protocols, and resource requirements
• Represent testing interests when collaborating with project teams.
• Work with design engineers, systems engineers, and software developers to define specific test requirements and procedures and develop engineering test strategies for new and existing products.
• Collaborate with assembly and engineering personnel to test prototype units and ensure proper execution and documentation.
• Conduct pre-flight inspections and system checks to ensure the readiness of UAVs for testing.
• Lead or participate in the execution of flight tests.
• Monitor and analyze flight data in real-time to ensure the achievement of test objectives.
• Conduct risk assessments and develop mitigation strategies to ensure safe operations.
• Lead post-test debriefs to identify lessons learned and incorporate them into future testing.
• Work with field service personnel and engineers to create test procedures addressing specific product issues observed in the field.
• Act as an engineering interface to resolve production test issues.
• Train personnel in proper testing techniques.
• Look for improvements throughout the testing process to reduce costs or improve test coverage.
• Support the creation of system requirements, trade studies, sub-component, and flight test plans.
• Coordinate with suppliers, internal and external integrated product teams.
• Provide manufacturing, component test, and ground/flight test support.
• Investigate and determine root cause of component failures and recommend corrective actions.
• Develop engineering drawings, schematics, and design specifications.
• Ensure circuit protection, isolation, redundancy, and fault tolerance for flight systems.
• Present results through technical drawings, written reports, and oral presentations to customers and senior project management.
• Mentor and guide junior flight test engineers

Benefits

• Choose from three health, dental, and vision plans - including a 100% employer-paid option covering both employees and their families.
• Enjoy 120 hours of PTO, 80 hours accrued plus an additional 40 hours of holiday break pay in addition to Christmas Eve, Christmas Day, and New Year’s Day off.
• $25,000 employer-paid life insurance policy, with the option to purchase additional coverage for employees and their families.
• Access optional benefits such as Critical Illness, Hospital Indemnity, Accident Insurance, and Critical Illness with Skin Cancer coverage.
• Take advantage of a tax-advantaged HSA to manage medical expenses.
• 401(k) with a company match to support your financial future.
• Enjoy 9 paid holidays throughout the year.
• A casual dress code, complimentary snacks, and a welcoming company culture.
• Work in an area that offers an outstanding quality of life - a perfect place to live, work, and play!

What This Job Offers

• Job Type: Full-time
• Career Level: Senior