Senior Engineering Technician - System Test

ZiplineSouth San Francisco, CA

About The Position

System Test is an ultra-fast-pace team responsible for pathfinding new hardware and delivering on environmental and durability campaigns for Zipline’s major hardware categories. The direct team is small and lightweight, and interacts with most departments at Zipline. The System Test team is responsible for designing, building, and running large-scale system test assets like custom wind tunnels, thermal chambers, monsoon rain chambers, and executing the ‘fail fast’ and ‘long-term reliability’ campaigns for all major hardware lines. As a Sr. Test Technician on the team, you will both work in the development of new environmental test capabilities, and the handling of aircraft and hardware through testing. This involves deep knowledge of Zipline processes and software, and intuitive understanding of debugging aircraft. Strong hardware intuition and electrical skills are essential. Your role is extremely high autonomy and decision-making, and will interface with all the hardware departments relying on these tests. The team is often the first to find major hardware capabilities and issues, therefore you are often on the front-line for complex problem solving.

Requirements

  • Experience in commercial aviation or aviation maintenance
  • Troubleshooting skills and comfort with electromechanical build and repair projects
  • Thrive in an autonomous, unpredictable, and dynamic environment where you identify what needs to happen and get it done with very little oversight
  • Vigilance and focus to conduct high-power testing in a safe manner and with a focus on optimizing on a daily basis
  • Excellent communication skills
  • Go-getter that can unblock yourself
  • Great writing skills and don't let failures or progress go undocumented
  • Experience with Linux based operating systems (command line experience is a strong plus)

Nice To Haves

  • Enjoy working in an ultra-fast paced team, that has you working with latest experimental hardware and software

Responsibilities

  • Independently operate System Test aircraft and ground-system equipment, and manage large-scale test campaigns
  • Troubleshoot, maintain, and upgrade aircraft and other Zipline hardware assets
  • Troubleshoot and maintain complex test assets (wind tunnels, walk-in thermal chambers, ingress rigs)
  • Develop and maintain checklists and documentation for system tests especially for issue triaging
  • Manage multiple priorities and shepherd aircraft through different programmatic stages
  • Troubleshoot real test failures, working with engineering teams to diagnose first-of-their-kind failures
  • Help design and commission large-scale test capabilities at Zipline: Multiple full-vehicle wind tunnels, Walk-in thermal chambers, High Temperature High Humidity chambers, Monsoon Ingress Test Cell, Freeze-thaw test chambers, Lightning and other tests
  • Complex instrumentation and data acquisition for R&D vehicle tests (strain, acceleration, temperature, acoustics)
  • Develop best practices for aircraft maintenance, utilizing Zipline software systems to support System Test, and advocating for features needed for System Test use-cases
  • Develop documentation to be able to ‘operationalize’ ground-based system test
  • Align with engineering on the best course of action to achieve system test goals, especially for new technical findings
  • Be comfortable working with latest software developments and controlling experimental aircraft through command line interfaces
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