Senior Engineer, Automation

NovartisDurham, CA
$108,500 - $201,500Onsite

About The Position

The Senior Automation Engineer reports to the AD Process Automation and is responsible for providing automation design team leadership and serving as a technical subject matter expert for a Novartis Aseptic Drug Product facility. This position will be located in Durham, NC and will be an On-Site role. Novartis is unable to offer relocation support for this role: please only apply if this location is accessible for you.

Requirements

  • B.S. degree in Engineering, Computer Science, or related technical field.
  • 8 years work experience in pharmaceutical or biopharmaceutical based GMP manufacturing operations, or equivalent work experience (12 years) in pharmaceutical or biopharmaceutical based GMP manufacturing operations.
  • Excellent oral and written communication skills, including demonstrated technical writing skills.
  • Experience programming, troubleshooting, and maintaining various site automation systems including DCS, BMS, PLC, SCADA, historian, infrastructure, including use of various industrial protocols.
  • Experience in development and execution of system level qualification testing including providing guidance on qualification plans in conjunction with C&Q department.
  • Proven experience applying S88 in an automated environment and development of control system standards aligning with S88 methodology.
  • Experience in field wiring practices and panel design, experience with troubleshooting and start-up of control systems, and experience with instrumentation.
  • Experience writing and executing complex change controls.
  • In-depth knowledge of FDA regulations particularly 21 CFR part 11 and GMP systems.
  • Strong project management skill set with extensive experience in strategic / tactical planning, demonstrated ability to perform long-term project planning.
  • Ability to prepare contingency plans and logically work through complex issues in a pressure filled atmosphere.
  • Provide technical support on all manufacturing issues when driving towards issue resolution.
  • Up to 10% travel may be required.

Responsibilities

  • Ensure automation aspects of new equipment are appropriately designed, meet Novartis standards and are appropriately commissioned and qualified.
  • Provide oversight for automation aspects of projects including integration of 3rd party equipment to other standard plant systems, e.g., DCS, BMS, Historian, Infrastructure.
  • Provide design, configuration, installation, and maintenance of automation software and associated hardware for existing equipment and processes.
  • Prepare scopes of work for large projects, lead small teams and manage automation contractors as required to complete required work within project timelines.
  • Lead discussions with internal business partners on priorities, timelines and transparent sharing of information.
  • Develop, review and approve lifecycle documentation, e.g., User Requirements (URS), Functional Specification (FS) and Detail Design Specifications (DDS/HDS/SDS).
  • Develop and maintain procedures to meet GMP requirements, CFR’s and internal company policies.
  • Participate and/or lead new product implementation processes to ensure smooth transition from process development into GMP manufacturing.
  • Drive operational excellence and continuous improvement.
  • Partner with Quality to ensure a quality and compliant manufacturing environment including participation in regulatory audits as an automation SME.
  • Solve technical related issues impacting production.
  • Support 24x7 site-based operations including rotating on-call responsibilities.
  • Support investigations of non-conformances related to automation systems.
  • Other related duties as assigned.

Benefits

  • health, life and disability benefits
  • a 401(k) with company contribution and match
  • a variety of other benefits
  • a generous time off package including vacation, personal days, holidays and other leaves
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