Senior Electrical Engineer, Field Failure Analysis

ALTEN Technology USA•Palo Alto, CA
•$140,000 - $160,000•Onsite

About The Position

ALTEN Technology USA is seeking a Senior Electrical Engineer to investigate field-returned automotive Zonal ECU units, troubleshoot hardware failures, and identify root causes at the component and board level. The work includes bench-level debugging, reproducing failures, performing Fault Tree Analysis (FTA), and preparing detailed root-cause reports and Corrective and Preventive Action (CAPA) recommendations. The position is on-site five days per week in Palo Alto, California. The stated salary range is $140,000–$160,000; the actual offer depends on factors including location and the candidate’s job-related knowledge, qualifications, skills, education, training, and experience. ALTEN Technology USA describes itself as an engineering company with more than 3,000 experts across North America and part of the global ALTEN Group, which has more than 57,000 engineers in 30 countries. The company says it offers mentorship, career growth opportunities, and comprehensive benefits. Candidates selected for employment must successfully complete a pre-employment drug screening.

Requirements

  • At least 7 years of experience in automotive electronics or ECU hardware.
  • Strong ability to read schematics and PCB layouts and perform component-level debugging.
  • Hands-on experience with an oscilloscope, power supplies, a multimeter, and CAN tools.
  • Experience in failure analysis, FTA, 8D, and root-cause analysis (RCA).
  • Knowledge of CAN/CAN-FD and LIN or Automotive Ethernet.
  • Fluent English, written and spoken.

Nice To Haves

  • Experience with power electronics and automotive power management systems.
  • Knowledge of Electromagnetic Compatibility (EMC) testing, troubleshooting, and failure analysis.
  • Familiarity with IATF 16949 quality management standards and AIAG automotive quality methodologies.
  • Hands-on experience with X-ray inspection, component-level failure analysis, or PCB cross-sectioning techniques.

Responsibilities

  • Triage and classify returned units and field failures.
  • Debug ECU boards at bench level, including power, communication, and I/O.
  • Build Fault Tree Analyses (FTA) and failure hypotheses.
  • Reproduce failures in the lab.
  • Write root-cause reports and CAPA recommendations (8D).

Benefits

  • Mentorship
  • Career growth opportunities
  • Comprehensive benefits
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