Senior Electrical Development Engineer

Smith+NephewAndover, MA
$96,500 - $167,500Hybrid

About The Position

Smith+Nephew’s Arthroscopic Enabling Technologies division is working on the development of the next generation of medical devices to enable surgeons to perform minimally invasive surgery. As we grow, we are seeking a Senior Electrical Development Engineer – Test Development, to play a key role in board bring-up, low-level hardware validation, and production test development. This role is ideal for a hands-on engineer passionate about deep electrical characterization, measurement integrity, and reliability, with experience building robust, scalable test systems that support products from early prototypes through high-volume manufacturing.

Requirements

  • Minimum BSc in Electrical Engineering or related field
  • 5+ years of experience in hardware validation, board bring-up, or test development
  • Strong expertise in low-level electrical debugging and measurement techniques
  • Experience developing automated test systems and production test fixtures
  • Proficiency with lab instrumentation (oscilloscopes, analyzers, multimeters, etc.)
  • Experience in analog and mixed-signal systems
  • Experience working in cross-functional engineering teams
  • Experience with design controls in regulated industries (medical preferred)

Responsibilities

  • Lead bring-up and debug of complex PCBAs with focus on power integrity, signal integrity, timing, and analog performance
  • Perform detailed validation of low-level circuits including power rails, clocks, high-speed interfaces, ADC/DACs, and sensor interfaces
  • Troubleshoot electrical issues such as noise, jitter, distortion, crosstalk, grounding, and EMI susceptibility
  • Use lab instrumentation (oscilloscopes, spectrum analyzers, precision DAQs, etc.) to validate performance
  • Develop automated, repeatable test solutions for board-level validation and characterization
  • Create test frameworks using Python, LabVIEW, or similar tools with strong emphasis on measurement accuracy and repeatability
  • Define test limits, guard bands, and acceptance criteria based on component and system requirements
  • Implement calibration routines and measurement validation techniques
  • Design and develop production test fixtures (bed-of-nails, functional testers) optimized for precision and repeatability
  • Drive design-for-test (DFT) improvements to enable efficient manufacturing test coverage
  • Collaborate with contract manufacturers to deploy and sustain test systems in production
  • Improve yield, throughput, and test robustness
  • Perform electrical characterization across environmental conditions (temperature, voltage, aging)
  • Develop and execute reliability test methodologies including stress, margin, and drift analysis
  • Analyze test data to identify failure mechanisms and early indicators of degradation
  • Support failure analysis and contribute to corrective and preventive actions (CAPA)
  • Provide DFT and design-for-reliability (DFR) input to hardware design teams
  • Work cross-functionally with firmware, systems, quality, and manufacturing engineering
  • Support design controls including documentation for DHF, test protocols, and reports
  • Ensure compliance with FDA and ISO 13485 requirements

Benefits

  • Competitive retirement plans
  • Stock programs
  • Tuition reimbursement
  • Flexible PTO
  • Paid holidays
  • Hybrid work options
  • Comprehensive medical, dental, vision, and wellness programs
  • Discounts on fitness, travel, and more
  • Medical, dental, and vision coverage
  • 401k
  • Medical leave programs
  • Parental leave
  • Generous PTO
  • Paid company holidays annually
  • 8 hours of Volunteer time
  • A variety of wellness offerings such as EAP
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