Senior Cost Engineer - Cost Analysis & Special Studies

General Motors•Warren, MI

4d•Hybrid

About The Position

The Senior Cost Engineer in the Product Program Cost Optimization (PPCO) team creates, analyzes, and validates component material costs and targets. The role develops detailed, ground-up material cost estimates covering both piece prices and production tooling. It partners with product engineering, purchasing and supply chain, vehicle program teams, global colleagues, and, as needed, external component suppliers. Working with substantial independence and minimal guidance, the Senior Cost Engineer manages multiple estimates, solves ambiguous and non-standard cost problems, identifies cost-reduction opportunities, and helps shape cost strategies. The position is a recognized subject-matter expert who leads complex cross-functional cost initiatives, influences senior stakeholders, and mentors junior team members. It also provides exposure to next-generation vehicles and propulsion systems. The role is categorized as hybrid and requires reporting to GM’s Global Headquarters in Warren, Michigan at least three times per week, or at another frequency required by the business. It is not eligible for relocation benefits. GM does not provide immigration-related sponsorship for this role.

Requirements

At least 4 years of relevant experience in automotive cost estimating, automotive manufacturing, automotive product design or engineering, or automotive purchasing.
A track record of leading complex, cross-functional cost initiatives or projects.
A bachelor’s degree in Business, Finance, Engineering, or a related/relevant field, or substantial cost-estimating experience.
Experience evaluating technical concepts financially and a comprehensive understanding of production processes.
Ability to manage multiple complex assignments with a high degree of autonomy, including non-standard cross-functional cost problems spanning programs, SMTs, or regions.
Ability to lead change, resolve conflicts, and influence without direct authority, using data and storytelling to gain alignment with senior internal and external partners.
Ability to assimilate substantial cost data and communicate it efficiently, tailoring messages for senior audiences and key decision forums.
Strong analytical problem-solving skills, including the ability to identify solutions, establish next steps, manage open items, and develop new analytical frameworks when needed.
Effective communication and interpersonal skills for building relationships with global team members and cross-functional peers, and serving as a resource and coach.
Demonstrated ability to use Microsoft Office software, with expertise in Excel.
Ability to use or learn GMCO$T and related tools such as VisMockup and FTI.
Proven ability to define standards and best practices.
Demonstrated leadership in driving cost-focused cross-functional discussions with peers and higher-level stakeholders.

Nice To Haves

Graduate degree in Business Administration (MBA), Technical Management, or Engineering.
Experience developing supplier component quotes for OEMs.
Automotive manufacturing or launch experience in an OEM, Tier 1, or Tier 2 environment.
Broad knowledge of automotive manufacturing processes, including plastic/injection molding, high- or low-pressure die casting, stamping, electronics, subcomponent assembly, and large-module system assembly.
Understanding of manufacturing cost factors such as labor, burden, and material, as well as commercial items such as SG&A and profit.
Experience defining or improving cost models, analytics, or processes adopted by multiple teams or programs.
Experience mentoring or coaching analysts or engineers on cost, tools, or processes.
Understanding of automotive industry trends and technologies, including autonomous driving, electrification, and additive manufacturing.

Responsibilities

Create, analyze, and validate component material costs and targets, including detailed piece-price and production-tooling estimates.
Analyze and organize large volumes of cost data across programs and translate findings into clear, actionable insights.
Partner with the internal GPSC purchasing team to establish fair, competitive component costs and prepare analytical fact bases for complex negotiations and sourcing decisions.
Support assigned GM SMT/PMT teams on tooling and piece-price matters, focusing on high-impact content and cross-program issues.
Lead cross-functional cost forums and working sessions, aligning Engineering, GPSC, PD Finance, and Program teams on cost assumptions and recommendations.
Own and continuously improve core cost models, standards, and analytical tools for designated commodities or architectures in partnership with CKM and PPCO Analytics.
Design and champion process and tool improvements, such as dashboards, templates, and trackers, for broader adoption across PPCO.
Mentor and coach less experienced cost engineers and SMTAs/PCMAs; review complex estimates and PIM updates and provide developmental feedback.
Lead cost-focused cross-functional discussions, resolve conflicts, and influence stakeholders using data and clear communication.
Occasionally travel domestically to supplier facilities for costing collaboration and support of engineering or purchasing teams.