Senior Controls Engineer
About The Position
Lincoln Electric is hiring a Senior Controls Engineer to join a growing engineering team that designs and builds custom automated manufacturing equipment for customers across a variety of industries. The role brings complex machines to life using PLC, HMI, motion control, and PC-based programming. It is a hands-on position spanning the machine lifecycle, from concept and design through testing, installation, and customer startup. The engineer collaborates closely with mechanical, electrical, and manufacturing teams and works with industry-leading automation technologies. The position is based in Plymouth and requires approximately 30–50% travel for customer installations and commissioning. The listed pay range is $96,331.63–$137,616.62, with an 8% target bonus.
Requirements
- Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, Mechatronics, or Automation Engineering, or 10+ years of equivalent hands-on industry experience.
- 5+ years of experience in industrial automation, controls engineering, or machine programming.
- Experience programming PLCs and HMIs in a manufacturing or machine-building environment.
- Proficiency with one or more major automation platforms, such as Rockwell/Allen-Bradley Studio 5000 and FactoryTalk, Siemens TIA Portal, or equivalent industrial automation platforms.
- Experience with industrial communication networks including EtherNet/IP, Profinet, Modbus, or similar protocols.
- Strong troubleshooting, root cause analysis, and problem-solving abilities.
- Ability to travel approximately 30–50% for customer installations and commissioning.
Nice To Haves
- Experience with robotics integration and programming.
- Motion control, servo systems, and coordinated motion experience.
- Familiarity with machine safety systems and safety PLCs.
- Experience with vision inspection systems.
- Knowledge of SQL, C#, VB.NET, or other PC-based programming languages.
- Experience in custom machine building, packaging, assembly, material handling, or automated manufacturing systems.
Responsibilities
- Design, develop, and implement PLC control systems for custom automated machinery.
- Create and maintain PC-based control software and industrial automation applications.
- Develop HMI and operator interface solutions.
- Program and integrate motion control systems, servos, VFDs, robotics, and machine safety devices.
- Test, troubleshoot, and optimize machine performance during assembly and startup.
- Conduct system validation, debugging, and performance improvements.
- Support machine commissioning in-house and at customer sites.
- Collaborate with electrical, mechanical, and manufacturing teams throughout project execution.
- Work directly with customers and installation contractors to support successful system deployment.
- Maintain software documentation, revision control, and programming standards.
- Assist with continuous improvement initiatives and implementation of new automation technologies.
Benefits
- Opportunities for technical growth, leadership development, and career advancement.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
