Senior Controls Engineer - Advanced Manufacturing
About The Position
As part of the Automation & Advanced Manufacturing organization, you will serve as a senior technical leader for industrial controls, supporting multiple manufacturing sites and business units. You will establish robust controls architectures, guide technical decisions, develop standards, and help ensure automation systems are safe, maintainable, scalable, and production-ready. As a member of the Automation & Advanced Manufacturing team, you will lead and support the architecture, design, programming, integration, commissioning, and optimization of controls systems across a diverse industrial manufacturing environment. This role combines hands-on controls engineering with enterprise capability development. You will serve as a key technical resource for PLCs, HMIs, motion control, robotics interfaces, industrial networks, machine safety, data connectivity, and automation cybersecurity coordination. Responsibilities include developing controls concepts and specifications, leading technical reviews, supporting capital project execution, resolving complex system issues, and driving the standardization and replication of successful controls solutions across multiple manufacturing facilities.
Requirements
- Bachelor's degree in Electrical, Controls, Automation, Mechatronics, Computer Engineering, or a related discipline.
- 7+ years of industrial controls, automation, systems integration, or advanced manufacturing experience.
- Demonstrated leadership of significant controls and capital automation projects.
- Advanced PLC and HMI programming experience with strong knowledge of structured software development practices.
- Strong understanding of machine safety, motion control, robotics integration, industrial networking, instrumentation, and manufacturing processes.
- Experience developing controls architectures, functional specifications, standards, test plans, and commissioning documentation.
- Project leadership, technical mentoring, structured troubleshooting, and cross-functional collaboration skills.
- Ability to travel as required to support enterprise manufacturing sites.
Nice To Haves
- Rockwell Automation ControlLogix/CompactLogix, Studio 5000, FactoryTalk, or equivalent platforms
- Siemens TIA Portal, S7 PLCs, WinCC, or other major industrial controls platforms
- Industrial networks including EtherNet/IP, PROFINET, Modbus TCP, OPC UA, and managed switching
- Machine safety PLCs, safety relays, risk-reduction functions, and validation support
- Servo systems, variable-frequency drives, coordinated motion, and precision process control
- Industrial robots, machine vision, automated material handling, and equipment integration
- MES, SCADA, historians, OEE, databases, and manufacturing data collection systems
- FAT, SAT, commissioning, production launch, and lifecycle support
- Lean, Six Sigma, functional safety, networking, or controls platform certification
Responsibilities
- Lead controls projects from concept and architecture through production launch.
- Develop controls architectures, functional specifications, programming standards, and preferred solutions.
- Program, review, and troubleshoot PLC, HMI, motion, safety, and industrial communication applications.
- Lead controls design reviews and verify compliance with technical, safety, maintainability, and cybersecurity requirements.
- Develop capital estimates, controls scopes, test plans, and technical requirements for RFQs.
- Lead/support vendor selection, panel and software reviews, FAT, SAT, commissioning, and startup.
- Diagnose complex controls, network, motion, robotics interface, and manufacturing data issues.
- Optimize existing systems for reliability, cycle time, diagnostics, maintainability, and production performance.
- Identify and replicate successful controls solutions across manufacturing sites.
- Support Automation & Advanced Manufacturing roadmap, governance, and technology strategy.
- Evaluate emerging controls, connectivity, simulation, and AI-enabled manufacturing technologies.
- Mentor site controls resources and provide senior technical leadership during project execution and issue resolution.
Benefits
- health
- welfare
- retirement
- annual bonus
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What This Job Offers
Job Type
Full-time
Career Level
Senior
