Senior Aerospace Engineer

CACI•Aberdeen Proving Ground, MD

1d•Onsite

About The Position

CACI is looking for an experienced, hands-on Aerospace Engineer to support design, analysis, and integration efforts for unmanned aerial systems (UAS). The ideal candidate will bring strong modeling and simulation skills, a practical approach to mechanical integration, and good abstract problem-solving ability. Candidates should be willing to contribute individually and as part of a team across the full development lifecycle.

Requirements

7+ years of related experience
Proficiency in SolidWorks
Proficiency in MATLAB
Proficiency in Windchill (EPDM).
Experience conducting CFD or other aerodynamic flow analysis.
Willingness to mentor/train other engineers.
Mechanical aptitude and willingness to be hands-on with builds and integration.
Familiarity with 3D printing and additive manufacturing techniques.
Strong organizational and communication skills.
Familiar with composite aerostructures
Project management experience.

Nice To Haves

Experience using Mission Planner for flight configuration and planning.
Active security clearance
Familiar with Radio Frequency theory
RC pilot experience (fixed wing and multirotor).
Background or interest in UAVs/UAS.
Demonstrated skills in RC aircraft build and construction.
Familiarity with modern RC technologies such as Betaflight, EdgeTX, DJI FPV, INAV, and ExpressLRS.
Ability to PID tune multirotor aircraft.
Hobbyist experience with 3D printers, CNC routers, laser cutters, or foam cutters.
Experience with small engines, including tuning and adjustment of high/low-speed needle valves.

Responsibilities

Develop and modify CAD models and engineering drawings using SolidWorks.
Perform Computational Fluid Dynamics (CFD) and flow analysis to support aerodynamic design.
Manage design files and workflows using Windchill (EPDM).
Support physical assembly, integration, and testing of UAS components and systems.
Assist in the creation of documentation, manuals, and technical materials.
Coordinate with cross-functional teams to support system-level integration.
Participate in planning and coordination efforts across multiple projects.