Senior Automation Engineer – Equipment Integration & MES Implementation

Allegion • Carmel, IN

1d • Hybrid

About The Position

Allegion is seeking a highly skilled and motivated Senior Advanced Manufacturing Engineer to lead and support manufacturing excellence initiatives across its global operations. This hybrid role, based in Carmel, IN, is crucial for driving digital transformation, automation, and Industry 4.0 implementations within manufacturing processes to ensure optimal asset utilization, quality, and efficiency. The ideal candidate will possess a strong background in manufacturing engineering, automation, electronics testing, and process digitization, with proven experience in leading complex projects, integrating new technologies, and influencing organizational transformation. Experience with Manufacturing Execution Systems (MES) such as Ignition, Aveva, Rockwell, and/or data historians is highly advantageous. Allegion values intellectual curiosity, a life-long learner mindset, and a self-motivated approach to continuous improvement and innovation. The position requires in-office attendance on Tuesday, Wednesday, and Thursday when not traveling, with typical travel expected to be 25-40%, and at times potentially exceeding 50% for project implementations and operational needs. Allegion fosters a culture that values innovation, purpose, and excellence, offering a dynamic hybrid work model.

Requirements

• Bachelor’s or associate degree in Technical Field such as Electrical, Mechanical, Mechatronics, Robotics, Industrial Engineering, Computer Science or a related field.
• In lieu of degree, 10+ years of demonstrated experience.
• 5+ years in advanced manufacturing, automation, electronics testing, and/or related fields.
• Proven experience with Industry 4.0 technologies, smart manufacturing, digital transformation projects, and MES platforms (Ignition, Aveva, Rockwell, etc).
• Hands-on experience with PLC programming (Allen-Bradley, Siemens), industrial networking, and data acquisition.
• Familiarity with MES platforms (e.g., Ignition, Siemens Opcenter, Rockwell FactoryTalk, or similar).
• Strong understanding of manufacturing processes and automation technologies.
• Proficiency in industrial communication protocols and database systems.
• Excellent problem-solving and project management skills.

Nice To Haves

• Experience in multi-site deployments.
• Experience with SQL, Python, or other scripting languages for data handling.
• Knowledge of ISA-95 standards and integration best practices.
• Exposure to cloud-based manufacturing solutions and analytics.
• Familiarity with TPM or other “High-Performance Team” Manufacturing Program.

Responsibilities

• Lead the design, development, and implementation of advanced fabrication, assembly, and automation processes, including robotics, cobots, and electronic test platforms.
• Support process standardization and continuous improvement initiatives utilizing Lean, Six Sigma, and TPM methodologies.
• Drive manufacturing digitization projects, including the integration of Industry 4.0 technologies such as data analytics, automation, smart manufacturing systems, and MES platforms (e.g., Ignition, Aveva, Rockwell) to improve visibility, efficiency, and decision-making.
• Lead and support the deployment of robotic automation, electronic hardware validation, and communication protocols (I2C, SPI, RS-232, USB, CAN).
• Troubleshoot and optimize robotic and electronic systems to enhance production reliability.
• Support Total Productive Maintenance (TPM) initiatives to improve equipment reliability, reduce downtime, and extend machinery lifespan.
• Partner with cross-functional teams (design, quality, operations, procurement) to evaluate, implement, and optimize manufacturing technologies.
• Lead facility start-ups, process transitions, and capital investment projects, including greenfield and brownfield initiatives.
• Analyze manufacturing data, including from MES and data historians, to identify trends, drive continuous improvement, and support decision-making.
• Develop documentation, test strategies, and process specifications.
• Provide technical expertise, troubleshooting, and training to production and maintenance teams on automation, electronics, MES, and process improvements.
• Design and implement automation solutions for new and existing manufacturing equipment.
• Develop and maintain PLC, HMI, SCADA, Data Historian systems for machine control and data acquisition.
• Ensure interoperability between equipment and MES through standardized communication protocols (e.g., OPC UA, MQTT).
• Collaborate with equipment suppliers and internal teams to validate integration requirements.
• Support deployment and configuration of MES modules (production tracking, quality, maintenance).
• Develop interfaces between MES and shop-floor systems, ensuring accurate data flow.
• Troubleshoot and resolve integration issues during commissioning and production.
• Provide technical documentation and training for MES-related processes.
• Identify opportunities to enhance automation and digital connectivity.
• Participate in Industry 4.0 initiatives, including IoT and smart manufacturing projects.
• Ensure compliance with cybersecurity and data integrity standards.

Benefits

• Health, dental and vision insurance coverage
• 401K plan, offering a 6% company match and no vesting period
• Tuition Reimbursement
• Unlimited PTO
• Employee Discounts through Perks at Work
• Community involvement and opportunities to give back
• Opportunities to leverage your unique strengths through CliftonStrengths testing and coaching

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Education Level: Associate degree