Safety CAE Modeling Engineer - GM Defense

General Motors•Warren, MI
•Hybrid

About The Position

This engineer will create and maintain computer-aided engineering (CAE) models for assigned GM Defense Virtual Design, Development and Validation (VDDV) projects, with a primary focus on LS-DYNA model development. The role will support model preparation, execution, post-processing, documentation, and issue resolution for vehicle and component-level analyses. The engineer will work within established GM modeling processes, coordinate with design, analysis, materials, program, and simulation teams, and apply sound engineering judgment to resolve non-routine modeling issues. The role will also contribute to process improvements and automation that improve model quality, repeatability, and delivery timing.

Requirements

  • Bachelor's degree in Engineering or Physics
  • 3+ years of relevant experience in CAE, FEA, vehicle engineering, or a related technical field
  • Ability to use sound engineering judgment, collaborate with cross-functional teammates, and seek guidance when requirements or methods are unclear
  • Basic scripting capability in Python, Tcl/Tk, or similar tools to automate repetitive tasks and improve modeling efficiency
  • Experience developing LS-DYNA models and using pre- and post-processing tools such as ANSA or Primer
  • Experience using engineering software such as Siemens NX, Teamcenter, or visualization tools to support model creation
  • Effective interpersonal and communication skills, written and oral, for working with engineering and program stakeholders
  • DFSS black belt or similar certification
  • Candidate must be a U.S. Person (U.S. citizen, U.S. permanent resident, asylee or refugee).

Nice To Haves

  • Demonstrated proficiency in FEA modeling tools
  • Experience directly with ANSA as the pre-processing tool for modeling support
  • Engineering design and release experience
  • Optimization integration into product design and development

Responsibilities

  • Create, update, and quality-check CAE (computer-aided engineering) models using established GM modeling standards.
  • Prepare LS-DYNA models and perform pre-processing and post-processing for assigned vehicle and component-level analyses.
  • Review model quality and results for completeness and consistency; document assumptions, findings, and open issues.
  • Identify and resolve non-routine modeling issues using engineering judgment, escalating issues outside established methods.
  • Apply established modeling procedures to GM Defense requirements and escalate proposed deviations for review.
  • Coordinate with designers, design release engineers (DREs), materials specialists, simulation engineers, and program teams to obtain inputs and resolve issues.
  • Communicate model status, risks, issues, and timing to project stakeholders.
  • Support assigned analyses in applicable vehicle safety, occupant, rechargeable energy storage system (RESS), crashworthiness, instrumentation, and sensing domains.
  • Contribute to process automation using Python, Tcl/Tk, or similar scripting tools.
  • Share modeling methods and lessons learned with teammates and recommend improvements to modeling processes, tools, and documentation.

Benefits

  • GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.
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