Research and Development Composites Molding Engineer

Re:Build ManufacturingCommerce City, CO
$91,000 - $137,000Onsite

About The Position

Re:Build Manufacturing is seeking a highly skilled R&D Composites Molding Engineer to lead research and development of advanced thermoplastic molding processes, tooling technologies, and prototype equipment for our manufacturing operations. This hands-on role emphasizes developing new molding processes, designing prototype tooling, and testing emerging technologies while working directly with molds, molding equipment, and R&D teams. You will independently manage multiple R&D projects from concept through prototype validation, supporting Re:Build's diverse manufacturing capabilities across multiple sites. The ideal candidate is an experienced engineer who combines strong technical knowledge with a hands-on approach to solving complex R&D challenges and advancing manufacturing capabilities.

Requirements

  • Bachelor's degree in Mechanical Engineering, Materials Engineering, Plastics Engineering, or related engineering discipline
  • 5+ years of thermoplastic processing experience (thermoforming, injection molding, compression molding, or thermoplastic composites)
  • Proficiency in SolidWorks for 3D modeling and tooling design
  • Hands-on experience working with molds and molding equipment
  • Strong understanding of thermoplastic materials and processing parameters
  • Process development and prototyping experience
  • Tooling design and modification experience
  • Ability to troubleshoot complex process and equipment issues
  • Experience managing multiple projects independently
  • Strong problem-solving and communication skills

Nice To Haves

  • 10+ years of thermoplastic processing experience
  • Experience with multiple thermoplastic processes (thermoforming, injection molding, compression molding, thermoplastic composites)
  • Prototype mold design experience
  • Material science or polymer engineering background
  • Experience in R&D or advanced manufacturing environments
  • FEA or simulation analysis experience
  • Experience with emerging composites technologies

Responsibilities

  • Develop and advance thermoplastic molding processes for R&D applications
  • Design prototype tooling and molds using SolidWorks
  • Research and evaluate new tooling technologies and molding methods
  • Provide hands-on support during prototype builds, troubleshooting molds and molding equipment
  • Lead new process development and qualification activities
  • Manage multiple concurrent R&D composites projects independently
  • Test and validate prototype tooling and process parameters
  • Collaborate with engineering and technical staff across Re:Build sites
  • Coordinate with external vendors and suppliers for materials, tooling, and services
  • Document R&D processes, test results, specifications, and best practices

Benefits

  • This role is also eligible for annual bonus and long-term incentive compensation (LTIP), in addition to a competitive benefits package.
  • Every employee of Re:Build will share ownership in the company and will share in the financial rewards of the success we achieve together, at all levels of the company!
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