Research and Development Composites Molding Engineer
About The Position
Oribi Manufacturing, LLC (Oribi) located in Denver, CO, is a leader in the development and production of advanced thermoplastic composites. We utilize automation, robotics, and advanced materials to produce advanced composite parts for a wide range of industries, including sporting goods, defense, wind energy, automotive, marine, and others. Re:Build Manufacturing is a growing family of industrial and engineering businesses combining enabling technologies, operational superiority, and strategic M&A to build America’s next generation industrial company. At Re:Build we deploy deep expertise in engineering, operations management, and technology to supercharge the performance of our member companies. We leverage deep professional expertise and a candid, principled operating culture to drive differentiated outcomes. Ours is a fast-paced environment where individuals can stretch and be challenged to pursue their fullest potential. Re:Build was founded to pioneer a profitable model for the revitalization of US manufacturing. We’ve assembled a powerful set of complimentary capabilities and lines of business that enable us to pursue a wide range of end markets. Our acquired businesses are grounded in build-to-print and by-the-hour engineering and design services, and we’re leveraging their combined expertise to migrate to increasingly sophisticated program development and production, as well as the generation of our own products. Our unique set of capabilities lend themselves to highly complex systems and products, and we offer customers a range of services including product and systems design, automation, fabrication, assembly, and large volume contract manufacturing. Our customers span a wide array of industries including aerospace, defense, mobility, healthcare, pharma, biotech, clean tech, chemicals, energy, lifestyle, food production, and industrial equipment. Re:Build Manufacturing is seeking a highly skilled R&D Composites Molding Engineer to lead research and development of advanced thermoplastic molding processes, tooling technologies, and prototype equipment for our manufacturing operations. This hands-on role emphasizes developing new molding processes, designing prototype tooling, and testing emerging technologies while working directly with molds, molding equipment, and R&D teams. You will independently manage multiple R&D projects from concept through prototype validation, supporting Re:Build's diverse manufacturing capabilities across multiple sites. The ideal candidate is an experienced engineer who combines strong technical knowledge with a hands-on approach to solving complex R&D challenges and advancing manufacturing capabilities.
Requirements
- Bachelor's degree in Mechanical Engineering, Materials Engineering, Plastics Engineering, or related engineering discipline
- 5+ years of thermoplastic processing experience (thermoforming, injection molding, compression molding, or thermoplastic composites)
- Proficiency in SolidWorks for 3D modeling and tooling design
- Hands-on experience working with molds and molding equipment
- Strong understanding of thermoplastic materials and processing parameters
- Process development and prototyping experience
- Tooling design and modification experience
- Ability to troubleshoot complex process and equipment issues
- Experience managing multiple projects independently
- Strong problem-solving and communication skills
Nice To Haves
- 10+ years of thermoplastic processing experience
- Experience with multiple thermoplastic processes (thermoforming, injection molding, compression molding, thermoplastic composites)
- Prototype mold design experience
- Material science or polymer engineering background
- Experience in R&D or advanced manufacturing environments
- FEA or simulation analysis experience
- Experience with emerging composites technologies
Responsibilities
- Develop and advance thermoplastic molding processes for R&D applications
- Design prototype tooling and molds using SolidWorks
- Research and evaluate new tooling technologies and molding methods
- Provide hands-on support during prototype builds, troubleshooting molds and molding equipment
- Lead new process development and qualification activities
- Manage multiple concurrent R&D composites projects independently
- Test and validate prototype tooling and process parameters
- Collaborate with engineering and technical staff across Re:Build sites
- Coordinate with external vendors and suppliers for materials, tooling, and services
- Document R&D processes, test results, specifications, and best practices
Benefits
- This role is also eligible for annual bonus and long-term incentive compensation (LTIP) , in addition to a competitive benefits package.
- Every employee of Re:Build will share ownership in the company and will share in the financial rewards of the success we achieve together, at all levels of the company!
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Number of Employees
101-250 employees
