Repair - Perfect Inspection

Owens Corning•Tega Cay, SC

1d•Onsite

About The Position

This role involves operating machinery safely and efficiently, inspecting product for defects, performing repairs, and assembling product according to instructions. The position requires a focus on quality, safety, and adherence to lean manufacturing principles. Responsibilities include communication with team members, completing paperwork, performing audits, and assisting with troubleshooting. The job also involves operating motorized equipment, performing minor maintenance, and maintaining downtime records. Housekeeping duties and wearing appropriate personal protective equipment are also required. The role demands a high level of attention to detail for visual quality inspection and defect identification, with the ability to make decisions on repairability to minimize cost of quality impact while meeting customer expectations. The work environment is mildly controlled, with potential for cold and heat, and is characterized by high dust and noise levels.

Requirements

Read interpret ticket
Basic reading and writing skills
Ability to add and subtract fractions and whole numbers, convert fractions to decimals
Read interpret ticket such as door/customer quality specs
Identify defects
Knowledge of hand tools such as sanders, planers, hand tools putty knife, sanding block wood chisel
High attention to detail for defects
Ability to use wood craftsmanship tools to repair doors
High quality standard required
Manually lift/slide/flip materials or doors up to 50 lbs and over with assistance
Bending, stooping, twisting, dexterity
Standing for long continuous hours
Fast paced job with continuous focus on finding defects
Constant focus on visual quality inspection of doors
Communicate with upstream and downstream departments
Immediately communicate internal process oriented defects for quick recovery/repair

Nice To Haves

Some creativity required

Responsibilities

Operate machinery required for particular position in a safe and efficient manner
Train new and existing operators in the carrying out of their duties
Inspect product for defects and take appropriate action as per work instructions
Monitor Quality Technician for consistency
Carry out measurements and weight checks
Assemble product as per instructions with a focus on quality and safety
Practice Masonite Lean Manufacturing Techniques including 5S+1
Communicate efficiently with other employees and the leadership team in order to ensure quality product is made timely
Read and interpret list counts and complete all departmental paperwork correctly and timely
Perform weekly EHS audits
Participate in Safety Kaizens and Masonite Plant Kaizens
Help create/implement poke yokes for quality issues
Read, understand and follow production schedules
Set up and adjust equipment
Gather materials as needed
Operate motorized equipment (ie forklift, KVAL lifts, etc) as needed
Perform minor preventative maintenance and operator care as required
Assist Management, Maintenance and Quality personnel when troubleshooting equipment, process or material issues
Communicate effectively for flow of product through the plant
Maintain downtime records and production information as appropriate
Perform housekeeping duties
Perform miscellaneous duties as assigned
Wear appropriate personal protective equipment
Work safely and follow safety rules and procedures
Use a Tape Measure, Caliper
Use push carts
Performs visual quality check of entire stack as they come down the conveyor
100% inspection on doors
Repair newly and previously identified doors with quality defects
Restack doors meeting quality specs
Push pallets on conveyor
Place unrepairable doors in cull door stack
Complete reject sheets appropriately for tickets to be remade
Operate jump tracks
Straighten doors
Push door stacks onto infeed tracks of paint booth
Use tools such as glue gun, palm sander, sanding block, chisel, putty knives, clamps, and application of bondo, hot melt glue, touch up paint, and putty